Page 2 - TABLE OF CONTENTS; serious injury or death; INTRODUCTION; Mechanical; Install The Protector System
2 TABLE OF CONTENTS When you see these Safety Symbols and Signal Words onthe following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may comefrom something mechanical or from electric shock. Readthe war...
Page 3 - Preparing your garage door; Complete the following test; Tools needed; Sectional Door
3 To prevent damage to garage door and opener:• ALWAYS disable locks BEFORE installing and operating the opener. • ONLY operate garage door opener at 120V, 60 Hz to avoid malfunction and damage. To prevent possible SERIOUS INJURY or DEATH:• ALWAYS call a trained door systems technician if garage doo...
Page 4 - SECTIONAL DOOR INSTALLATION; Planning; SECTIONAL DOOR INSTALLATIONS
4 Safety Reversing Sensor Horizontal and vertical reinforcementis needed for lightweight garage doors(fiberglass, steel, aluminum,door with glass panels, etc.).See page 23 for details. — — — — — — — — Header Wall SafetyReversingSensor Gap between floor and bottom of doormust not exceed 1/4" (6 m...
Page 5 - ONE-PIECE DOOR INSTALLATIONS; • Generally, a one-piece door does not require; ONE-PIECE DOOR WITHOUT TRACK; • The floor or the garage door MUST be repaired to eliminate; ONE-PIECE DOOR WITH TRACK
5 AccessDoor SafetyReversing Sensor SafetyReversingSensor Gap between floor and bottom of doormust not exceed 1/4" (6 mm). DoorBracket StraightDoorArm GarageDoor CLOSED POSITION Header Bracket CurvedDoor Arm Chain EmergencyReleaseRope &Handle Cable Rail Trolley Stop Bolt HeaderWall Planning ...
Page 6 - Carton Inventory
6 2-Conductor Bell WireWhite & White/Red Lighted Door Control Buttonwith (2) screws 6ABx1-1/2" Chain and Cable inDispensing Carton Curved DoorArm Section Safety Labels and Literature Straight DoorArm Section Hanging Brackets Door Bracket The Protector System(2) Safety Reversing Sensors(1 Sen...
Page 7 - Hardware Inventory; ASSEMBLY HARDWARE
7 W ing Nu t 1/4"-20 (2) Handle Nu t 5/16"-1 8 ( 8 ) Ring Fastener (3) Spacer (2) Carriage Bolt 1/4"-20x1/2" (2) Ins u lated Staples (30) Rope Lock W asher 5/16" (7) Lag Scre w 5/16"-9x1-5/ 8 " (2) Hex Bolt 5/16"-1 8 x7/ 8 " (4) Master Link (2) Idler Bolt (1) Nu t...
Page 8 - ASSEMBLY STEP 1; Assemble the Rail & Install the Trolley; The hole above this window is larger on
FRONT RAIL(TOP) KEEP LARGERHOLE ON TOP 8 ASSEMBLY STEP 1 Assemble the Rail & Install the Trolley To avoid installation difficulties, do not run the garagedoor opener until instructed to do so. Front Rail(TO DOOR) WindowCut-Out Screwdriver IdlerPulleyHole Tabs Back Rails(TO MOTOR UNIT) Trolley Ta...
Page 9 - ASSEMBLY STEP 2; Fasten the Rail to the Motor Unit; all the way to the; ASSEMBLY STEP 3; Install the Idler Pulley
9 To avoid SERIOUS damage to garage door opener, use ONLYthose bolts/fasteners mounted in the top of the opener. ASSEMBLY STEP 2 Fasten the Rail to the Motor Unit • Insert a 1/4"-20x1-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown. Tightensecurely with a 1/4...
Page 10 - Figure 1; ASSEMBLY STEP 4; Install the Chain/Cable; Be sure the chain is not twisted
10 To avoid possible SERIOUS INJURY to fingers from movinggarage door opener:• ALWAYS keep hand clear of sprocket while operating opener.• Securely attach chain spreader BEFORE operating. Leave Chain and CableInside DispensingCarton to Prevent Kinking. Dispensing Carton Keep Chain and CableTaut When...
Page 11 - Tighten the Chain; • Spin the inner nut and lock washer down the trolley
11 INSTALLATION ASSEMBLY STEP 5 Tighten the Chain • Spin the inner nut and lock washer down the trolley threaded shaft, away from the trolley. • To tighten the chain, turn outer nut in the direction shown (Figure 1). • When the chain is approximately 1/4" (6 mm) above the base of the rail at its...
Page 12 - INSTALLATION STEP 1; Close the door and mark the inside vertical centerline of
12 INSTALLATION STEP 1 Determine the Header BracketLocation Installation procedures vary according to garage doortypes. Follow the instructions which apply to your door. 1. Close the door and mark the inside vertical centerline of the garage door. 2. Extend the line onto the header wall above the do...
Page 13 - INSTALLATION STEP 2; Install the Header Bracket; Do; • Center the bracket on the vertical centerline with the; CEILING HEADER BRACKET INSTALLATION; • Extend the vertical centerline onto the ceiling as shown.
13 Lag Screws5/16"x9x1-5/8" – Finished Ceilin g – DoorSpring Header Wall UP Ceiling Mounting Holes 6" (15 cm) Maximum Header Bracket VerticalCenterlineof Garage Door Garage Door Vertical Centerlineof Garage Door INSTALLATION STEP 2 Install the Header Bracket You can attach the header bra...
Page 14 - INSTALLATION STEP 3; Attach the Rail to the Header Bracket; • Position the opener on the garage floor below the
14 INSTALLATION STEP 3 Attach the Rail to the Header Bracket NOTE: (Optional) With some existing installations, you may re-use the old header bracket with the two plasticspacers included in the hardware bag. Place the spacersinside the bracket on each side of the rail, as illustrated. • Position the...
Page 15 - INSTALLATION STEP 4; Position the Opener
15 ONE-PIECE DOOR WITHOUT TRACK A 2x4 on its side is convenient for setting an idealdoor-to-rail distance. • Remove foam packaging. • Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough. • Open the door all the way and place a 2x4 on its side on the ...
Page 16 - INSTALLATION STEP 5; Hang the Opener; DO NOT connect power to opener at this time.
16 INSTALLATION STEP 5 Hang the Opener Three representative installations are shown. Yours maybe different. Hanging brackets should be angled (Figure 1)to provide rigid support. On finished ceilings (Figure 2 andFigure 3), attach a sturdy metal bracket to structuralsupports before installing the ope...
Page 17 - INSTALLATION STEP 6; Install the Door Control; Fasten the Lighted Door Control Button securely with
17 To prevent possible SERIOUS INJURY or DEATH fromelectrocution:• Be sure power is not connected BEFORE installing door control. • Connect ONLY to 24 VOLT low voltage wires. To prevent possible SERIOUS INJURY or DEATH from a closinggarage door:• Install door control within sight of garage door, out...
Page 18 - INSTALLATION STEP 7; Install the Light and Lens; INSTALL THE LIGHT; Use only standard light bulbs. The use of short; INSTALL THE LENS; INSTALLATION STEP 8; If it is necessary to cut the rope, heat seal the cut
18 INSTALLATION STEP 7 Install the Light and Lens INSTALL THE LIGHT • Install an A19 standard neck, 75 watt maximum light bulb in the socket. The light will turn ON and remain litfor approximately 4-1/2 minutes when power isconnected. Then the light will turn OFF. • Use standard neck Garage Door Ope...
Page 19 - INSTALLATION STEP 9; Electrical Requirements; • Remove the motor unit cover screws and set the cover; The opener must be grounded.; • Reinstall the cover.; • Garage door installation and wiring MUST be in compliance
19 INSTALLATION STEP 9 Electrical Requirements To avoid installation difficulties, do not run the openerat this time. To reduce the risk of electric shock, your garage dooropener has a grounding type plug with a third groundingpin. This plug will only fit into a grounding type outlet. Ifthe plug doe...
Page 20 - Facing the door from inside the garage; INSTALLATION STEP 10; required safety device MUST NOT be disabled.
20 Invisible Light BeamProtection Area Safety Reversing Sensor6" (15 cm) max. above floor Safety Reversing Sensor6" (15 cm) max. above floor Facing the door from inside the garage INSTALLATION STEP 10 Install The Protector System ® The safety reversing sensor must be connected andaligned cor...
Page 21 - INSTALLING THE BRACKETS
21 DOOR TRACK MOUNT (RIGHT SIDE) IndicatorLight Lens Lip SensorBracket DoorTrack FLOOR MOUNT (RIGHT SIDE) WALL MOUNT (RIGHT SIDE) IndicatorLight SensorBracket Lens ExtensionBracket(See Accessories) InsideGarageWall (Provided withExtension Bracket) (Provided withExtension Bracket) Fi g ure 1 Fi g ure...
Page 22 - Figure 5
22 Carriage Bolt 1/4"-20x1/2" Lens Wing Nut1/4"-20 Figure 5 MOUNTING AND WIRING THE SAFETY REVERSINGSENSORS • Slide a 1/4"-20x1/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors tobrackets, with lenses pointing toward each other acrossthe door. B...
Page 23 - INSTALLATION STEP 11; Fasten the Door Bracket; Many door reinforcement kits provide for direct; WILL; reinforcement BEFORE installation of door bracket.
23 INSTALLATION STEP 11 Fasten the Door Bracket Follow instructions which apply to your door typeas illustrated below or on the following page. A horizontal reinforcement brace should be longenough to be secured to two or three verticalsupports. A vertical reinforcement brace should coverthe height ...
Page 24 - • Center the door bracket on the top of the door, in line
24 Header Wall VerticalCenterline ofGarage Door Finished Ceilin g OptionalPlacementof DoorBracket Header Bracket DoorBracket 2x4 Support For a door with no exposed framing,or for the optional installation, use lag screws 5/16"x1-1/2" (Not Provided)to fasten door bracket. METAL DOOR Top of Do...
Page 25 - INSTALLATION STEP 12; Connect Door Arm to Trolley; SECTIONAL DOORS ONLY
25 INSTALLATION STEP 12 Connect Door Arm to Trolley Follow instructions which apply to your door type asillustrated below and on the following page. SECTIONAL DOORS ONLY Make sure garage door is fully closed. Pull the emergencyrelease handle to disconnect the outer trolley from theinner trolley. Sli...
Page 26 - When setting the up limit on the following page, the; Figure 4
26 ALL ONE-PIECE DOORS 1. Assemble the door arm, Figure 4: • Fasten the straight and curved door arm sections together to the longest possible length (with a 2 or 3hole overlap). • With the door closed, connect the straight door arm section to the door bracket with the 5/16"x1-1/4" clevispin...
Page 27 - ADJUSTMENT STEP 1; Adjust the UP and DOWN Travel Limits; • Does the door open and close completely?; Run the; Repeated operation of the opener during; HOW AND WHEN TO ADJUST THE LIMITS; • If the door does not open completely but opens at
27 ADJUSTMENT STEP 1 Adjust the UP and DOWN Travel Limits Limit adjustment settings regulate the points at which thedoor will stop when moving up or down. To operate the opener, press the Door Control push bar.Run the opener through a complete travel cycle. • Does the door open and close completely?...
Page 28 - ADJUSTMENT STEP 2; Adjust the Force; Turn force adjustment controls with a screwdriver.; HOW AND WHEN TO ADJUST THE FORCES; • Grasp the door bottom when the door is about halfway; DECREASE; DECREASE
28 ADJUSTMENT STEP 2 Adjust the Force Force adjustment controls are located on the back panelof the motor unit. Force adjustment settings regulate theamount of power required to open and close the door. If the forces are set too light, door travel may beinterrupted by nuisance reversals in the down ...
Page 29 - ADJUSTMENT STEP 3; Test the Safety Reversal System; TEST; On a sectional door, make sure limit adjustments; IMPORTANT SAFETY CHECK:; ADJUSTMENT STEP 4; Test The Protector System
29 Without a properly installed safety reversal system, persons(particularly small children) could be SERIOUSLY INJURED orKILLED by a closing garage door. • Safety reversal system MUST be tested every month.• If one control (force or travel limits) is adjusted, the other control may also need adjust...
Page 30 - OPERATION; Using Your Garage Door Opener; Programming; SAVE THESE INSTRUCTIONS.
30 OPERATION Using Your Garage Door Opener Your Security ✚ ® opener and hand-held remote control have been factory-set to a matching code which changeswith each use, randomly accessing over 100 billion newcodes. Your opener will operate with up to eight Security ✚ ® remote controls and one Security ...
Page 31 - To Open the Door Manually; DISCONNECT THE TROLLEY:; lockout; To reconnect
31 To Open the Door Manually DISCONNECT THE TROLLEY: The door should be fully closed ifpossible. Pull down on theemergency release handle (sothat the trolley release arm snapsinto a vertical position) and liftthe door manually. The lockout feature prevents the trolley from reconnecting automatically...
Page 32 - CARE OF YOUR OPENER; LIMIT AND FORCE ADJUSTMENTS:; THE REMOTE CONTROL BATTERY; Once a Month
32 CARE OF YOUR OPENER LIMIT AND FORCE ADJUSTMENTS: Weather conditions may causesome minor changes in dooroperation requiring some re-adjustments, particularly duringthe first year of operation. Pages 27 and 28 refer to thelimit and force adjustments. Onlya screwdriver is required. Followthe instruc...
Page 34 - Diagnostic Chart; Motor Circuit Failure.; OR
34 Installed Safety Reversing Sensor Bell Wire KG KG 1 3 9 7 5 1 3 9 7 5 1 2 3 1 LED or Diagnostic LED "Learn" Button DiagnosticsLocated On Motor Unit Safety Reversing Sensor Your garage door opener is programmed with self-diagnosticcapabilities. The “Learn” button/diagnostic LED will flash ...
Page 35 - garage; To Erase All Codes From Motor Unit; Press and release the “learn” button; To Add or Reprogram a Hand-held Remote Control; USING THE “LEARN” BUTTON; PROGRAMMING; If this Security
*3-Button Remotes If provided with your garage door opener, the largebutton is factory programmed to operate it. Additionalbuttons on any Security ✚ ® 3-Button remote or mini-remote can beprogrammed to operateother Security ✚ ® garage door openers. To Erase All Codes From Motor Unit Memory To deacti...
Page 36 - To Add, Reprogram or Change a Keyless Entry PIN; To change an existing, known PIN; times
1. Press and release the “learn” button on motor unit. The learn indicatorlight will glow steadily for 30seconds. 2. Within 30 seconds, enter a four digit personal identification number (PIN)of your choice on the keypad. Thenpress and hold the enter button. 3. Release the button when the motor unit ...
Page 37 - REPAIR PARTS; Rail Assembly Parts; Installation Parts; NOT SHOWN
3 1 5 4 2 6 37 REPAIR PARTS Rail Assembly Parts KEY PART NO. NO. DESCRIPTION 1 4A1008 Master link kit 2 41C5141-1 Complete trolley assembly 3 41A5665-2 Complete rail 4 144C56 Idler pulley 5 41A5807 Chain and cable 6 12D598-1 “U” bracket NOT SHOWN 183A163 Wear pads 7 10 12 5 NOTIC E 6 4 9 13 8 1 11 3...
Page 38 - Motor Unit Assembly Parts
Motor Unit Assembly Parts 38 2 10 8 13 14 15 16 19 4 3 DN UP BrownWire (Down)Contact LIMIT SWITCH ASSEMBLY GreyWire YellowWire (Up)Contact Center LimitContact DriveGear 9 20 16 12 18 11 17 3 1 5 6 7 KEY PART NO. NO. DESCRIPTION 1 41A5615 Chain Spreader 2 41C4220A Gear and sprocket assembly. Complete...
Page 39 - ACCESSORIES; Required
LOCK LIGHT CLOSED OPE N LOCK LIGHT 39 ACCESSORIES 3-Button SECURITY ✚ ® Remote Control: Includes visor clip. SECURITY ✚ ® Keyless Entry: Enables homeowner to operategarage door opener from outside byentering a password on a speciallydesigned keyboard. Also can add atemporary password for visitors or...
Page 40 - All Rights Reserved; HOW TO ORDER; contact; CHAMBERLAIN
© 2007, The Chamberlain Group, Inc. 114A3057E All Rights Reserved HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request or parts will beshipped at prevailing prices and you will be billed accordingly. WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION: • PART NUMBER • P...
