Page 2 - PRE-INSTALLATION CHECK LIST; WA R N I N G
6 To avoid damage to your door and/or operator, make sure you disable any door locks prior to installing your operator . 1 Check your ceiling where the power head of your new unit will be mounted . Plan how you will be mounting the power head.It is possible that ceiling joists may not be in theexact...
Page 4 - ASSEMBLY; TABLE OF CONTENTS; Operates 1, 2 or 3 garage doors from car.; *Operator MUST be installed with the; SAFETY FEATURES; Safety Reverse System
4 SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAGE PRE-INSTALLATION CHECKS . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 3 OPERATOR FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY FEATURES . . . . . . . . . . ...
Page 5 - OR
5 TOOLS RECOMMENDED FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 5/32" Drill Bit 7/16" and 9/16" Sockets Step ladder Drill Ratchet Carpenter’s level Pencil Tape measure Wire strippers Phillips screwdriver Adjustable wrench PARTS IDENTIFICATION - Not Shown Full Size . 30 40 Single-button r...
Page 6 - PARTS LIST
6 Item Part Name Number Required 1 Power head assembly (box) 1 2 Boom assembly (box) 1 3 Boom (box) 1 9 1/4"-20 x 5/8" hex head bolt (blue bag) 4 10 1/4"-20 hex flange nut (blue bag) 4 11 Carriage assembly (box) 1 12 Boom strap (blue bag) 1 13 Limit switch OPEN (white wire) (green bag) 1...
Page 7 - POWER HEAD EXPLODED VIEW; OVERVIEW OF; SAFETY INFORMATION
Power Head Assembly 1J 1N 1X 1L 1N 1E 1K 1D 1A 1N 1H 1B 1Q 1G 1D 1F 49 1P 1M 1N 7 POWER HEAD EXPLODED VIEW Item Part Name 1 Power head assembly 1A Cover (by series/model) 1B Front panel assembly 1D Motor parts 1E Circuit board assembly 1F Capacitor (by series/model) 1G Opto wheel (not shown) 1H Carr...
Page 8 - Align arrow; OPERATOR ASSEMBLY; Boom assemblies are for 7 foot 6 inch high door.; OPEN BLUE PARTS BAG; Your boom has 4 holes in the boom strap; Do not; run until operator; CAUTION; Slip carriage into carriage slot of boom; Slide carriage into boom at; power head end; Lever in release position.
FIG. 1-2 Align arrow . FIG. 1-1 Attach boom strap . 8 OPERATOR ASSEMBLY FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 1 NOTE: Boom assemblies are for 7 foot 6 inch high door. An extension kit for an 8 foot high door is available. OPEN BLUE PARTS BAG 1. Attach boom strap (Fig. 1-1) . • Place boom strap...
Page 9 - Attach emergency release cord & tag; is long straight piece attached to chain.); OPEN GREEN PARTS BAG; Slip carriage slide into boom; Attach emergency release tag
FIG. 1-5 Attach emergency release cord & tag . 9 3. Attach boom to power head. • Place boom in front of power head with boom strapat opposite end. • Support door end of boom (boom strap) at about same height as power head. – Check if magnet is in place (Fig. 1-3 inset) . Insert carriage slide in...
Page 10 - Identify limit switches / insert set screws
10 7. Attach limit switch wires . • Uncoil limit switch wires. – Place into channels located along top of boom. – Run wires back to power head through hole in topof power head (Fig. 1-8) . – Use wire clips to hold wires in place (Fig. 1-9) . • Attach limit switch wires to terminals on power head (Fi...
Page 11 - INSTALLATION; I M P O R T A N T; To reduce the risk of severe injury or death:; Finding header bracket mounting location; have rollers on each side; Trackless doors; swivel on large spring loaded; NOTE; trackless; fasten to drywall, particle board, plaster or other
FIG. 2-1 Finding highest point of travel (sectional). 11 INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 2 I M P O R T A N T 1. READ AND FOLLOW ALL SAFETY, INSTALLATION AND OPERATION INSTRUCTIONS. If you have questions or do not understand an instruction, call Overhead Door Corp. or an auth...
Page 12 - Adding mounting surface; Examples of door bracing; : If header bracket location needs to be; OPEN ORANGE PARTS BAG; Mounting the header bracket; : Although header bracket may be oriented; Finding door bracket mounting location; sectional type; Mounting the door bracket
12 FIG. 2-4 Adding mounting surface . [22] Doors made of masonite, lightweight wood, fiberglass, andsheet metal must be properly braced before mounting dooroperator. Contact door manufacturer or distributor for a bracingkit. The Overhead Door Corporation is not responsible fordamage caused due to im...
Page 13 - MOUNTING THE OPERATOR:; Mounting the assembly; : Before final attachment to ceiling, insure that; Track guided doors; VIEW FROM ABOVE; Operator must be aligned.
Mounting Straps [22] 13 MOUNTING THE OPERATOR: 1. Getting Started . • Position boom/power head assembly (Fig. 2-7) . – Boom strap leaning on wall next toheader bracket. – Place material on floor under power head to protect from scratching. (A box, stool, or similardevice may be needed to clear a tor...
Page 14 - Sectional doors; (Place the bolts as far; OPEN YELLOW PARTS BAG; door arms
INSTALL DOOR ARMS: Sectional doors OPEN YELLOW PARTS BAG 1. Attach the arms . • Fasten curved door arm to door bracket usingclevis pin (24) and cotter pin (25) (Fig. 2-10) . • Straight arm to carriage using clevis pin (24) andcotter pin (25) (Fig. 2-10) . 2. Connecting the arms . • Slide carriage ba...
Page 15 - SYSTEM INSTALLATION; The operator will not close the door; Mounting “STB” source and sensor; have plugged in the power cord—UNPLUG IT NOW.; WARNING; tongue
3. Wiring . • Route wires (29) using either method shown (Fig. 3-5) . • Wires along boom are held in place with wire clips. – Wires can be slipped under the wire clips already in place. 15 SAFE-T-BEAM ® SYSTEM INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 3 NOTE: The operator will not clo...
Page 16 - Terminal attachments at power head.; OPEN RED PARTS BAG; Check the following; : “STB” alignment check must be performed; Terminal attachments at STB.; top edge of lens; Splitting and stripping.
FIG. 3-8 Terminal attachments at power head. OPEN RED PARTS BAG 3. Wiring (cont’) . • Securely fasten wires to wall as you go. – Use insulated staples (included). – Staples should be snug only. 16 • Make wire attachments at “STB’s.” – Splitting and stripping wire ends to be connected as shown (Fig. ...
Page 17 - WALL CONTROL INSTALLATION; Finding the mounting location; Wall control wire attachment.
FIG. 5-1 Terminal attachments at power head. WALL CONTROL INSTALLATION FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 4 1. Finding the mounting location . • Pick a convenient location for mounting wall control. – Location you choose should be in direct sight of door. – It should be at least 5' above fl...
Page 18 - CONNECTING TO POWER; grounding; WITH PERMANENT WIRING:; Alignment Check; : The Overhead Door Corporation is not; screw
18 CONNECTING TO POWER FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 5 1. Plug the operator into a properly grounded electrical outlet . 2. Check Safe-T-Beam ® alignment (Fig. 6-3) . To reduce the risk of electrical shock, this equipment has a grounded type plug that includesa third ( grounding ) pin....
Page 19 - LIMIT SWITCH / FORCE ADJUSTMENT; During operator cycling for force adjustment,
19 LIMIT SWITCH / FORCE ADJUSTMENT FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM 6 NOTE: During operator cycling for force adjustment, the motor protector may shut off power to the operator. If this occurs, wait about 20 minutes toallow the motor protector to reset. 1. Adjusting limit switches . • Loc...
Page 20 - FCC and IC CERTIFIED; PROGRAMMING REMOTE CONTROLS; Learn code button and LED; Within 30 seconds; SINGLE BUTTON REMOTE; x 4 under center of door opening
FCC and IC CERTIFIED 20 PROGRAMMING REMOTE CONTROLS 7 FIG. 8-1 Learn code button and LED . 1. Programming . • Locate learn code button and indicator LED on front of power head (under force adjustment screws) (Fig. 8-1) . • Press and release learn code button. – Indicator LED will blink at a rate of ...
Page 21 - LOST OR STOLEN REMOTE; Your door operator will no; Open battery cover; Battery replacement; Eveready; LIGHT BULB / LENS INSTALLATION; Fasten Lens; heavy duty service; Slide hinges into motor cove
21 MULTI-BUTTON REMOTE 1. Programming . NOTE: Each button on a multi-button remote is designed for use with 1 door. You cannot program 2 buttons to operate the same door, nor can you program 1 button to operate 2 doors. • For each button. – Program each button separately. – Follow single button remo...
Page 22 - MAINTENANCE; STB SYSTEM TROUBLESHOOTING; TROUBLESHOOTING GUIDE; SAVE THESE INSTRUCTIONS
22 IMPORTANT SAFETY INSTRUCTIONS WARNING : To reduce the risk of severe injury or death: MAINTENANCE 1. Door springs and hardware . • Do not operate garage door automatically or manually if springs are broken. – CONTACT A PROFESSIONAL FOR SERVICE . 2. Door balance . • Close the door. • Pull emergenc...
Page 23 - NOT
23 TROUBLESHOOTING GUIDE (CONTINUED) FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM • Check lock switch on wall console.• Check power source. – Plug a lamp into outlet used for power head. If lamp works, power source is OK. – If not, check fuse or circuit breaker. • Power is OK. – Check connections at ...
Page 24 - WIRING DIAGRAM
24 WIRING DIAGRAM FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM STB Bracket Extensions - Provides additional bracket length where it may be needed for clearance.
Page 25 - INSTALLATION NOTES; TRANSMITTER COMPLIANCE STATEMENT
25 INSTALLATION NOTES FOR HELP-1.800.929.3667 OR OVERHEADDOOR.COM Transmitters comply with all United States and Canadian legal requirements as of the date of manufacture. No warranty is madethat they comply with all legal requirements of any other jurisdiction. If transmitters are to be used in ano...
Page 26 - BE AVAILABLE IF YOU EVER NEED TO CALL US.; Limited Warranty
26 SAVE THESE INSTRUCTIONS Visit Our Website at: www.overheaddoor.com Manufactured under one or more of the following U.S. patents: 3,898,582 4,041,259 4,048,6304,064,487 4,103,238 5,222,403 Other Patents applied for. CORRESPONDENCE WITH FACTORY MUST INCLUDE DATE / MFG. NO. ( LOCATED UNDER LENS OF P...
Page 27 - OverHead Door Corporation; Access Systems Division
A Universal Wall ButtonBotón de pared universalBouton mural universel Wireless Keypad Entry SystemSistema de entrada por teclado numérico inalámbricoSystème d’ouvre-porte de garage à clavier sans fil Universal Conversion KitJuego de conversión universalNécessaire de conversion universel 60 WATT Ligh...