Carrier WEATHERMAKER 8000 58ZAV- User Manual
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Table of Contents:
- Page 2 – UNIT SIZE; Fig. 1—Dimensional Drawing
- Page 3 – These furnaces are designed for a minimum continuous; Fig. 2—Clearances to Combustibles; MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION; Clearance in inches; For Single Wall vents 6 inches.
- Page 4 – Remove all shipping brackets and materials before oper-; Step 1—Location; GENERAL; Step 2—Air For Combustion and Ventilation
- Page 5 – The Air Systems Design; Step 2—Ductwork Acoustical Treatment; INPUT BTUH
- Page 6 – Fig. 3—Confined Space: Air for Combustion and; CONFINED; Table 2—Minimum Free Area Of Combustion Air Opening
- Page 7 – This furnace is approved for use on combustible materials; Fig. 5—Floor and Plenum Opening Dimensions
- Page 8 – MIN
- Page 9 – Step 6—Horizontal Attic Installation; Table 4 before connecting return-air duct to furnace.; Step 7—Horizontal Crawlspace Installation; Fig. 9—Horizontal Installation on Blocks
- Page 10 – Step 10—Electrical Connections; Proper polarity must be maintained for 115-v wiring. If; Fig. 10—Horizontal Crawlspace Installation on Hanger Rods; FURNACE CASING; Fig. 11—Horizontal Filter Arrangement
- Page 11 – ACCESSORIES; Table 6—Electrical Data
- Page 12 – Step 11—Venting
- Page 13 – Com
- Page 14 – PCB
- Page 18 – Only; BURNER
- Page 19 – Fig. 17—Redundant Automatic Gas Control; BURNER FLAME
- Page 20 – Table 10—Speed Selector; THERMOSTAT SUBBASE; CONTROL TERMINALS
- Page 22 – CHECKLIST—INSTALLATION; LOAD CALCULATION
- Page 24 – SERVICE TRAINING; Packaged Service Training; programs are an excellent way to increase your; Classroom Service Training; callbacks. Course descriptions and schedules are in our catalog.
WeatherMaker 8000™
58ZAV
Downflow/Horizontal Induced-Combustion Furnaces
Installation, Start-Up, and Operating Instructions
Sizes 050—135, Series 151 and 161
NOTE:
Read the entire instruction manual before starting the
installation.
This symbol
→
indicates a change since the last issue.
Index
Page
SAFETY CONSIDERATIONS .....................................................1
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE ...........................................................................2
INTRODUCTION.......................................................................3-4
Dimensional Drawing ...............................................................2
Clearances From Combustible Materials .................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
AIR FOR COMBUSTION AND VENTILATION ...................4-5
Unconfined Space ..................................................................4-5
Confined Space .........................................................................5
AIR DUCTS................................................................................5-6
General Requirements...............................................................5
Ductwork Acoustical Treatment...............................................5
Supply-Air Connections............................................................6
Return-Air Connections ............................................................6
DOWNFLOW INSTALLATION ..................................................7
HORIZONTAL ATTIC INSTALLATION ...................................9
Construct a Working Platform .................................................9
Install Furnace...........................................................................9
HORIZONTAL CRAWLSPACE INSTALLATION ....................9
FILTER ARRANGEMENT...........................................................9
GAS PIPING ..................................................................................9
ELECTRICAL CONNECTIONS ...........................................10-12
115-v Wiring ...........................................................................10
24-v Wiring .............................................................................11
Accessories ........................................................................11-12
VENTING ....................................................................................12
START-UP, ADJUSTMENT, AND SAFETY CHECK .......12-21
General ....................................................................................12
Sequence Of Operation...........................................................13
Heating Mode..........................................................................12
Cooling Mode .........................................................................15
Continuous Blower Mode.......................................................15
Heat Pump Mode ....................................................................15
Start-up Procedures .................................................................15
Adjustments .......................................................................15-21
Set Gas Input Rate ..................................................................15
Set Temperature Rise..............................................................19
Set Thermostat Heat Anticipator ............................................20
Check Safety Controls ............................................................20
Checklist..................................................................................21
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.
In Canada, refer to the CAN/CGA-B149.1- and .2-M95 National
Standard of Canada, Natural Gas and Propane Installation Codes
(NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which
will
result in
severe personal injury or death. WARNING signifies a hazard
which
could
result in personal injury or death. CAUTION is used
to identify unsafe practices which
would
result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which
will
result in enhanced installation, reliability,
or operation.
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residen-
tial construction practices. We require these instructions as a
minimum for a safe installation.
ama
CERTIFIED
®
REGISTERED QUALITY SYSTEM
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101
Catalog No. 535-768
Printed in U.S.A.
Form 58ZAV-12SI
Pg 1
10-00
Replaces: 58ZAV-10SI
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Summary
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE Electrostatic discharge can affect electronic components.Take precautions during furnace installation and servicing toprotect the furnace electronic control. Precautions will pre-vent electrostatic discharges from personnel and hand toolswhich are ...
INTRODUCTION The model 58ZAV Series 151 and 161 Furnaces are available insizes 46,000 through 135,000 Btuh input capacities.The design of the downflow/horizontal gas-fired furnace is CSA(A.G.A. and C.G.A.) certified for natural and propane gases andfor installation on noncombustible flooring. The fu...
Improper installation, adjustment, alteration, service, mainte-nance, or use can cause carbon monoxide poisoning, explo-sion, fire, electrical shock, or other conditions which maycause personal injury, loss of life, or property damage.Consult a qualified installer, service agency, local gas sup-plie...
