Carrier PSD006-070 - Manual
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Table of Contents:
- Page 3 – Step 2 — Check Unit —; NOTE: It is the responsibility of the purchaser to file all
- Page 4 – Fig. 1 — Typical Installation — 50PSH Unit; UNIT HANGER ISOLATION DETAIL
- Page 5 – Fig. 2 — 50PSH Dimensional Data
- Page 6 – Fig. 3 — 50PSV Dimensional Data
- Page 7 – Fig. 4 — 50PSD Dimensional Data; PSC BLOWER AIRFLOW
- Page 8 – Step 3 — Locate Unit; Fig. 5 — Typical Vertical Installation — 50PSV Unit; Side Discharge to Back Discharge
- Page 9 – Fig. 10 — Horizontal Unit Pitch
- Page 10 – Step 7 — Pipe Connections —; not; Fig. 12 — Vertical Condensate Connection
- Page 11 – Table 2 — Water Quality Guidelines
- Page 12 – Table 3 — Metal Hose Minimum Bend Radii; Fig. 13 — Typical Ground-Water Piping Installation
- Page 17 – Fig 18 — Units with ECM, Complete C and LON Controller (460 V)
- Page 20 – WH
- Page 24 – — WSHP Ope
- Page 27 – Step 9 — Wire Field Controls; only; Fig. 27 — Low Voltage Field Wiring; Fig. 29 — Typical Accessory Wiring
- Page 28 – view; WARNING; THERMO
- Page 29 – Table 10 — Rnet Wiring; Step 10 — Operate ECM Interface Board —; CAUTION; Fig. 32 — Rnet Cable Wire; Fig. 33 — ECM Interface Board Physical Layout
- Page 30 – Table 11 — ECM Blower Motor Performance Data
- Page 35 – Operating Limits; Table 18 — Operating Limits —; Scroll Compressor Rotation —
- Page 36 – Unit Start-Up Heating Mode
- Page 40 – Unit Start-Up with WSHP Open Controls; Display Interface
- Page 41 – Flow Regulation —; Water Pressure Drop; Flushing —
- Page 42 – Table 33 — Antifreeze Percentages by Volume; Cooling Tower/Boiler Systems —
- Page 46 – COMPLETE C AND DELUXE D BOARD; Table 34 — Complete C Control Current LED
- Page 47 – WSHP Open Test Mode —; Retry Mode —
- Page 50 – WSHP Open Controller —; Thermostatic Expansion Valves —; Fig. 39 — Thermistor Nominal Resistance; Fig. 38 — FP1 and FP2 Thermistor Location; COAX —
- Page 52 – Table 37 — ECM Troubleshooting
- Page 53 – Fig. 40 — ECM Pin Connectors
- Page 54 – Stopped or Malfunctioned ECM Motor —; Refer; Fig. 41 — ECM Troubleshooting Flow Diagram
- Page 55 – Moisture Check —; To perform moisture check:; Table 38 — Good Practices; DO
- Page 58 – APPENDIX A — WSHP OPEN SCREEN CONFIGURATION
- Page 59 – APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)
- Page 61 – APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)
- Page 68 – HEATING CYCLE ANALYSIS; = SUCTION TEMPERATURE – SUCTION SATURATION TEMPERATURE; SUBCOOLING; = DISCHARGE SATURATION TEMPERATURE – LIQUID LINE TEMPERATURE
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500055-01
Printed in U.S.A.
Form 50PS-3SI
Pg 1
7-09
Replaces: 50PS-2SI
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . . 2
GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-31
Step 1 — Check Jobsite
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
• STORAGE
• PROTECTION
• INSPECT UNIT
Step 3 — Locate Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
• FIELD CONVERSION OF DISCHARGE AIR
Step 4 — Mount the Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . 9
• HORIZONTAL UNIT
• VERTICAL UNITS
Step 5 — Check Duct System
. . . . . . . . . . . . . . . . . . . . . . 9
• SOUND ATTENUATION
• EXISTING DUCT SYSTEM
Step 6 — Install Condensate Drain
. . . . . . . . . . . . . . . . . 9
• HORIZONTAL UNIT
• VERTICAL UNITS
• VENTING
Step 7 — Pipe Connections
. . . . . . . . . . . . . . . . . . . . . . . 10
• WATER LOOP APPLICATIONS
• GROUND-WATER APPLICATIONS
• GROUND-LOOP APPLICATIONS
• INSTALLATION OF SUPPLY AND RETURN HOSE
KIT
Step 8 — Wire Field Power Supply
. . . . . . . . . . . . . . . . 13
• POWER CONNECTION
• SUPPLY VOLTAGE
• 208-VOLT OPERATION
• 460-VOLT OPERATION
Step 9 — Wire Field Controls
. . . . . . . . . . . . . . . . . . . . . 27
• THERMOSTAT CONNECTIONS
• WATER FREEZE PROTECTION
• AIR COIL FREEZE PROTECTION
• ACCESSORY CONNECTIONS
• WATER SOLENOID VALVES
• WSHP OPEN WIRING
Step 10 — Operate ECM Interface Board
. . . . . . . . . . 29
• COOLING
• HEATING
• CFM ADJUST
• DEHUMIDIFICATION MODE
PRE-START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
System Checkout
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FIELD SELECTABLE INPUTS
. . . . . . . . . . . . . . . . . . 32-35
Complete C Control Jumper Settings
. . . . . . . . . . . . . 32
Deluxe D Control Jumper Settings
. . . . . . . . . . . . . . . . 32
Complete C Control DIP Switches
. . . . . . . . . . . . . . . . . 32
Deluxe D Control DIP Switches
. . . . . . . . . . . . . . . . . . . 32
Units with Modulating Hot Water Reheat
(HWR) Option
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Deluxe D Control Accessory
Relay Configurations
. . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Page
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35-42
Operating Limits
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Scroll Compressor Rotation
. . . . . . . . . . . . . . . . . . . . . . .35
Unit Start-Up Cooling Mode
. . . . . . . . . . . . . . . . . . . . . . .35
Unit Start-Up Heating Mode
. . . . . . . . . . . . . . . . . . . . . . .36
Unit Start-Up with WSHP Open Controls
. . . . . . . . . .40
Flow Regulation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Flushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Antifreeze
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
Cooling Tower/Boiler Systems
. . . . . . . . . . . . . . . . . . . .42
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems
. . . . . . . . . . . . . . . . . . .42
OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-46
Power Up Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
Units with Aquazone Complete C Control
. . . . . . . . .42
Units with Aquazone Deluxe D Control
. . . . . . . . . . . .42
Units with HWR Option
. . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Units with WSHP Open Multiple Protocol
. . . . . . . . . .43
COMPLETE C AND DELUXE D BOARD
SYSTEM TEST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46,47
Test Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
WSHP Open Test Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Retry Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
Aquazone Deluxe D Control LED Indicators
. . . . . . .47
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48,49
Filters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Water Coil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Condensate Drain Pans
. . . . . . . . . . . . . . . . . . . . . . . . . . .48
Refrigerant System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Compressor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Fan Motors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Condensate Drain Cleaning
. . . . . . . . . . . . . . . . . . . . . . .48
Air Coil Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Condenser Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
Checking System Charge
. . . . . . . . . . . . . . . . . . . . . . . . .49
Refrigerant Charging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Air Coil Fan Motor Removal
. . . . . . . . . . . . . . . . . . . . . . .49
Replacing the WSHP Open Controller’s
Battery
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . 49-57
Control Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Thermistor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
WSHP Open Controller
. . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Thermostatic Expansion Valves
. . . . . . . . . . . . . . . . . . . 50
Stopped or Malfunctioned ECM Motor
. . . . . . . . . . . . . 54
Moisture Check
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-63
50PSH,PSV,PSD START-UP
CHECKLIST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1, CL-2
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE™
50PSH, PSV, PSD006-070
Single-Stage Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
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Summary
3 Table 1 — Physical Data — 50PSH, PSV, PSD018-070 Units LEGEND *Unit sizes 006-012 not available on 50PSD unit.NOTE: All units have spring compressor mountings, TXV expansion devices, and 1 / 2 - in. and 3 / 4 -in. electrical knockouts. Step 2 — Check Unit — Upon receipt of shipment at the jobsite,...
4 Before installing any of the system components, be sure to examine each pipe, fitting, and valve, and remove any dirt or foreign material found in or on these components. INSPECT UNIT — To prepare the unit for installation, com- plete the procedures listed below: 1. Compare the electrical data on ...
5 NOTES:1. Condensate is 3 / 4 -in. FPT copper. 2. Horizontal unit shipped with filter bracket only. This bracket should beremoved for return duct connection. 3. Discharge flange and hanger kit is factory installed. 4. Shaded areas are recommended service areas, not required. 50PSH UNIT SIZE OVERALL...