Carrier HEATING AND COOLING 58VUA- User Manual

Carrier HEATING AND COOLING 58VUA

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Table of Contents:

  • Page 3 – Table 2—Limit Switch/Shield Requirements; FURNACE SIZE; Step 7—Check Operation
  • Page 4 – FRONT VIEW
  • Page 5 – Table 3—Maximum Allowable Pipe Length (Ft)
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Condensing Heat Exchanger Kit

Installation Instructions

Part No. 312731-755 through -761

NOTE:

Read the entire instruction before starting the installation.

INTRODUCTION

This instruction covers installation of a polypropylene-laminated
(PPL) steel condensing heat exchanger and collector box assembly
kit in an upflow condensing furnace. See Table 1 for furnace and
kit combinations.

NOTE:

If this kit is used to replace a stainless steel condensing

heat exchanger in a Model 398A, Series B through F, or a 58SX,
Series 110 through 180 Furnace, some modifications to the vent
system or unit may be necessary. Refer to Step 6—Replacing a
stainless steel condensing heat exchanger with a PPL condensing
heat exchanger.

NOTE:

Obtain a releasing agent (Pam or equivalent) and RTV

sealant (G.E. 122, 162, or Dow-Corning 738) before starting the
installation.

SAFETY CONSIDERATIONS

Installation and service of heating equipment can be hazardous due
to gas and electrical components. Only trained personnel should
install or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing filters. All other operations should
be performed by trained service personnel. When working on
heating equipment, observe precautions in literature, and on tags
and labels attached to the unit.

Follow all safety codes. Wear safety glasses and work gloves.
Have a fire extinguisher available.

Before beginning any installation or modification, be sure the
main electrical disconnect switch is in the OFF position.
Electrical shock can cause personal injury or death.

DESCRIPTION AND USAGE

This kit contains the following items:

Condensing heat exchanger assembly

(1)

(includes collector box)
Inducer inlet gasket

(1)

Stainless steel screws (in bag)

(max 12)

Limit switch (in 312731-758 and -759 kits only)

(1)

Limit shield (in 312731-758 kit only)

(1)

Installation Instructions

(1)

Table 1—Kit Usage

KIT PART NO.

FURNACE MODEL & SIZE

398A

58SX/SXA/SXC

320A/398B/

58SXB/58VUA

312731-755

030040

040-FG or BC

312731-756

036040

040-GG or CC

312731-761

036060

060-GG or CC

312731-757

060

312731-758

036080

080-GG or BC

080

048080

080-JG or CC

080

312731-759

048100

100-JG or CC

100

060100

100-LG or DC

100

312731-760

060120

120-LG or CC

Step 1—Removal of Inducer Assembly

1. Turn OFF gas and electrical supplies to furnace.

2. Remove blower and control access doors.

3. Loosen hose clamp at vent pipe connection; disconnect vent

pipe. Position vent pipe out of way.

4. Disconnect electrical connector from inducer control box (if

used) and disconnect wires from pressure switch.

5. Disconnect inducer motor leads.

6. Disconnect edge connector from main control box at blower

shelf.

7. Remove screws securing main control box to blower shelf and

lay control box in bottom of furnace.

8. Loosen hose clamp and remove drain tube from bottom of

inducer housing (bottom side of blower shelf).

9. Loosen hose clamp, at pressure switch, on pressure tube from

plastic tee. Remove tube from pressure switch.

10. Loosen hose clamp, at collector box, on tube from pressure

switch. Remove tube from collector box.

11. Loosen hose clamp, at collector box, on drain tube from

inducer outlet elbow. Remove tube from collector box.

12. Remove and discard mounting screws securing inducer assem-

bly (motor, pressure switch, inducer housing, mounting
bracket, and inducer outlet elbow). Remove inducer assembly
from furnace. When necessary, remove screw securing motor
ground wire to blower shelf.

13. Remove inducer controller (if used) on left side of casing.

Step 2—Removal of Condensing Heat Exchanger and
Collector Box Assembly

1. Loosen hose clamp on 7/8-in. OD drain tube at collector box;

remove tube.

2. Pull drain tube down into blower compartment.

3. Remove drain tube grommet from blower shelf.

4. Remove screw securing wire harness to blower shelf.

Cancels: IIK 398A-40-2

IIK 398A-40-27

3-15-92

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

6a 8a

PC 101

Catalog No. 565-956

Printed in U.S.A.

Form 58SX-28SI

Pg 1

2-92

Replaces: 58SX, SXB-1SI

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Summary

Page 3 - Table 2—Limit Switch/Shield Requirements; FURNACE SIZE; Step 7—Check Operation

a. Loosen tube clamps and remove 5/8-in. and 7/8-in. drain tubes from condensate trap. b. Using backup wrench, disconnect condensate drain pipe at coupling. c. Loosen screws securing trap bracket and remove trap. d. Drain all condensate from trap. e. Reinstall trap and connect tubing and drain pipe....

Page 4 - FRONT VIEW

Fig. 1—Front View of Condensing Heat Exchanger Assembly A83157 Fig. 2—Inside View of Coupling Box A83158 Fig. 3—Backside of Inducer Assembly Housing A86100 CELL PANEL FRONT VIEW PARTIAL INSIDE VIEW CONDENSER HEATEXCHANGER ASSEMBLY RUBBER GASKET FOAM TAPE APPLY RELEASING AGENT TOAREA INDICATED BY SHA...

Page 5 - Table 3—Maximum Allowable Pipe Length (Ft)

Table 3—Maximum Allowable Pipe Length (Ft) ALTITUDE (FT ABOVE SEA LEVEL) FURNACE SIZE PIPE SIZE (IN.) NUMBER OF 90° ELBOWS 1 2 3 4 5 6 0 to 2000 030040/040-FG 2 35 35 35 35 35 0 036040/040-GG 1-1/2 2 2070 1570 1070 0 70 0 70 0 65 036060/060-GG 1-1/2 2 2-1/2 105070 105070 5 4570 0 4570 0 4070 0 4070 ...

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