Page 2 - INTRODUCTION
Page 2 62-61138-20 (02/03) INTRODUCTION This manual is a guideline for the installation and use of the DataCOLD 500 T/R temperature recorders. To avoid loss of warranty coverage due to incompetent installation it is most essential to follow the instructions and recommendations of this manual. DataCO...
Page 3 - GENERAL
Page 3 62-61138-20 (02/03) TABLE OF CONTENTS 1 GENERAL DESCRIPTION ................................................................................................................................ 4 1.1 LCD Display..........................................................................................
Page 4 - Display
1 General description The control panel of the DataCOLD 500 T/R consists of three main components: 1- LCD Display 2- Key board 3- Printer 1.1 LCD Display The display has four lines of information, showing the following content in the operating mode: Page 4 62-61138-20 (02/03) Line 1: Alarm active; t...
Page 5 - Installation; Connections; Page 5
1.3 Printer The thermal printer is installed in the right side of the recorder. Due to the so called “Plug and Play concept” the printer can be retrofitted, at any time, without disconnecting the recorder from power. For retrofit, the existing mechanism will be exchanged for a mechanism with printer...
Page 7 - Page 7
12 Core cable Temperature inputs Lt. blue White White Yellow CON4 – Temperature inputs Pink Lt. Blue Grey Yellow Digital inputs Grey Pink VioletBrownOrange Violet Blue Green Brown CON3 – Digitals inputs Orange Blue Green RedBlack Optional Mounting kit If no radio slot is available, the recorder shou...
Page 9 - Page 9
WARNING : DISCONNECT THE RECORDER FROM THE BATTERY IF THE REFRIGERATION UNIT IS NOT USED FOR MORE THAN TEN (10) DAYS. Page 9 62-61138-20 (02/03)
Page 11 - Page 11; Changing the language; Press the green key and select menu 3.4 with; Programming the vehicle ID No. and the customer’s name
Page 11 62-61138-20 (02/03) Changing the language 1. Press the green key and select menu 3.4 with ↑ , ↓ . 2. Press again the green key to edit (enter) the menu 3.4. 3. Select the desired language with < …> and validate with the green key. 4. Press the red key to return to the normal display. P...
Page 12 - Page 12; User; menu; Print delivery ticket
Page 12 62-61138-20 (02/03) 3 User menu's DataCold 500 T/R have four different user menu’s, which are directly accessible via the keyboard: 1. Print menu 2. Alarm menu 3. User settings menu 4. Status menu 3.1 Print menu Press Blue button. The last selected print choice will be displayed. Printing st...
Page 13 - Page 13
Page 13 62-61138-20 (02/03) ‘Print time period’ is set to “0 hour“ only the ‘Day start time’ is applicable.
Page 14 - Page 14; Frozen; Note
Page 14 62-61138-20 (02/03) 3.1.7 Day start time A print out starts from the actual time and goes backwards until the time set in this parameter, unless the ‘Print time period’ is shorter. If the ‘Day start time’ is set to “00:00” only the ‘Print period time’ is applicable. This allows you to print ...
Page 15 - settings; ENTER PINCODE; ENTER PINCODE; language; Select the desired language with [; Page 15
3.3 User settings With the user settings several adjustments can be done to offer the user a maximum of user convenience. By pressing the green button the user setting menu will be activated. Toggle with [ ↑ ], [ ↓ ] between the available menu’s (3.1; 3.2; 3.3; …). Between ‘(..)’ the actual setting ...
Page 16 - Page 16
< > accept <-cncl 3.3.6 Display back light setting Set the intensity of the back light to your convenience. The light switches on when you press any button and switches off after 30 seconds. 3.5 Display back light setting < > accept <-cncl 3.3.7 Keyboard back light setting Set the ...
Page 17 - Page 17; Parameter; Parameter Settings; Temperature inputs settings
Page 17 62-61138-20 (02/03) The display scrolls the compartments which are activated in menu 7 (Compartment settings). Remarks: If there is a communication problem with the serial port of the refrigeration unit or if the refrigeration unit is switched off, the message “Unit connection lost” is displ...
Page 18 - Page 18; T3 Input
Page 18 62-61138-20 (02/03) T3 Input >on/off. Menu structure as 5.1 T4 Input >on/off. Menu structure as 5.1
Page 22 - Page 22
Page 22 62-61138-20 (02/03) 11.2 COM2 RS-232 port setting Refer to Enclosure E: wiring diagrams to connect the COM2 RS-232 port of the recorder to the micro of the refrigeration unit. • No protocol. • Third party: light protocol to extract part of the data from the recorder. • TMS protocol (9,600 Ba...
Page 23 - Accessories and spare parts
Page 23 62-61138-20 (02/03) 5 Accessories and spare parts ITEM PART NUMBER DESIGNATION NS 12-00585-50 Connection Infra-Red cable for PC 1. 12-00585-51 Aluminium guard for sensor NS 12-00585-52 Handheld probe 16’ ( 5 M ) cable & junction box NS 12-00585-53 Magnetic Door Switch (rear door) NS 12-0...
Page 24 - Page 24
Page 25 - Page 25; Enclosure A; x open input, switched to ground and current limited to 1A.; rating
Page 25 62-61138-20 (02/03) Enclosure A Technical data a) Technical specification: • Operating voltage : 10-36 Volts DC, protected against alternator load shedding. • Power consumption: Nominal 0.6W, max. 25W (while printing) • Temperature : -22°F to +158°F (-30°C / +70°C) be in operation, -40°F to ...
Page 26 - Attention
Enclosure B Replace paper roll If a coloured line appears on the last meter of paper, the paper roll needs to be replaced as follow : 1- Push lock lightly upwards and pull the printer module carefully forward. 2- Open the upper part of the front panel. 3- Insert a new paper roll on the spindle. 4- P...
Page 28 - the input is activated but no sensor is connected.; Procedure to set a Correction factor; not; applicable for calibrating; Page 28; Set the correction factor
Enclosure D Failure codes & Set correction factor procedure If the display shows one of the following values: OC (I) the input is activated but no sensor is connected. (ii) the sensor has an open circuit (sensor or wire failure.) SC (I) the sensor has a short (sensor or cable failure.) Procedure...
Page 29 - battery; Page 29
Enclosure E Wiring diagrams CONNECTOR 1 POWER SUPPLY & DIGITAL OUTPUTS 1 = POWER SUPPLY (+) 2 = POWER NEGATIVE (-) 3 = DISPLAY BACKLIGHT (+) 4 = ALARM O/P TEMP 5 = ALARM O/P DIGIT battery Ignition key (+) (display backlight) WARNING : NEVER CONNECT DISPLAY BACKLIGHT DIRECTLY TO THE BATTERY CONNE...
Page 30 - CONNECTOR 2; communication cable; Page 30
CONNECTOR 2 RS232 a) Serial communication with micro of the refrigeration unit without control panel 1 = GND 2 = RXD 3 = TXD 4 = CTS 5 = RTS Communication cable 3 way P/N : 22-60633-00 Unit microprocessor connector DataCOLD 500 b) Serial communication with micro of the refrigeration unit with one co...