Carrier CPLPCONV006A00 - Manual
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Table of Contents:
- Page 2 – Table 1–Kit Contents; ITEM
- Page 3 – Table 2–LP Gas Orifice Sizes
- Page 4 – Fig. 2–Orifice Installation
- Page 5 – Fig. 3–Conversion Responsibility Label; 8SS500283; Fig. 4—Burner Bracket; ROLLOUT SWITCH
Small Packaged Products
Standard Altitude Only 0–2000 ft
Accessory LP Conversion Kit
Installation Instructions
60,000–130,000 Btu/hr
Part Number: CPLPCONV006A00 2 to 5 Tons
NOTE:
Read the entire instruction manual before starting the
installation.
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indicates a change since the last issue.
SAFETY CONSIDERATIONS
Installing and servicing air conditioning equipment can be hazard-
ous due to system fuels. Only trained and qualified personnel
should install, service, or repair air conditioning equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning coils, or cleaning and replacing filters. All other
operations should be performed by trained service personnel.
When working on air conditioning equipment, observe precautions
in the literature, on tags, and on labels attached to the unit.
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies a hazard which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Follow all safety codes. Wear safety glasses and work gloves.
Have a fire extinguisher available.
Before converting a unit to LP, remove the burner assembly
and inspect the heat exchanger tubes. If there are V-shaped
NOx baffles installed in the firing tubes (See Fig. 1). THEY
MUST BE REMOVED PRIOR TO CONVERTING
THIS UNIT TO LP. Discard the baffles after removal.
This conversion kit is to be installed by qualified service
personnel in accordance with these instructions and all codes
and requirements of the authority having jurisdiction, and in
Canada, in accordance with the requirements of the
CAN/CGA (Canadian Gas Association) B149.2 Installation
Code. Failure to follow these instructions could result in
serious injury, property damage or death. The qualified
agency performing this work assumes responsibility for this
conversion.
This unit is designed to operate at 3.5 in. wg (±0.3 in. wg) of
manifold pressure with liquid propane (LP) gas. Exceeding
this pressure may result in explosion, injury or death.
INTRODUCTION
These instructions cover the installation of a liquid propane
conversion kit on models 48GS, 582A, PY1P-B, 48GX, 583A,
PY2P-B, 48GP, and 583B that are equipped with a White Rodgers
combination automatic gas valve regulator.
DESCRIPTION AND USAGE
This kit is applicable to units with heating inputs from 60,000 to
130,000 Btu/hrinstalled at standard altitudes from 0 ft to 2000 ft.
It cannot be used for high altitude installations or on units with
heating inputs of 40,000 Btu/hr. High altitude conversions
(2001–6000 ft) should use kit #CPLPCONV007A00. All conver-
sions
of
40,000
Btu/hr
units
should
use
Kit
#CPCLPCONV008A00 (applicable for any altitude from 0 ft to
6000 ft).
INSTALLATION
Before performing service or maintenance operations on unit,
turn off gas supply first, then the main power switch to unit.
Electrical shock could cause serious injury or death. TAG
DISCONNECT SWITCH WITH SUITABLE WARNING
LABEL.
1. Turn off gas supply first, then power to unit.
2. Remove the front access panel from unit.
3. Disconnect the gas pipe from the gas valve.
4. Disconnect orange sparker cable at the ignition control.
Fig. 1–Low NOx Baffle Location
C00151
Firing Tube
NOx Baffle
Cancels: IIK 582A-18-6
IIK 582A-18-7
1-01
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1
4
Tab
1a 1a
PC 101
Catalog No. 534-80021
Printed in U.S.A.
Form 48-15SI
Pg 1
1-01
Replaces: 48-14SI
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Summary
5. Disconnect yellow flame sensor wire from the ignition con- trol. 6. Remove the screw securing the brown wire from the burner assembly and the green wire from the induced-draft motor atthe sheet metal partition. Save screw. 7. Disconnect the gray and brown wires from the gas valve, and remove blue...
Table 2–LP Gas Orifice Sizes UNIT SIZES LP NOMINAL HEATING INPUT (BTUH) NUMBER OF ORIFICES GAS SUPPLY PRESSURE (IN W/C) (LP) MANIFOLD PRESSURE (IN W/G) (LP) LP GAS ORIFICE PART NO. AND SIZE ALTITUDE (FT) MIN MAX 0–2000 2001–6000 018040024040030040 40,000 THIS KIT APPLIES TO MODELS WITH HEATING INPUT...
Fig. 2–Orifice Installation C00149 CLOSED END BURNER (2) BURNER RACK SPARKER GAS VALVE ORIFICE (2) FLAME SENSOR MANIFOLD 57,000 BTUH UNITS CLOSED END PIPE PLUG CLOSED END BURNER (3) BURNER RACK SPARKER GAS VALVE FLAMESENSOR ORIFICE (3) MANIFOLD 85,500 BTUH TO 127,000 BTUH UNITS PIPE PLUG CLOSED END ...
