Carrier AQUAZONE 50RTP03-20- User Manual

Carrier AQUAZONE 50RTP03-20

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Table of Contents:

  • Page 3 – Step 3 — Locate Unit —; Table 1 — Physical Data — AquazoneTM 50RTP03-20 Units; IPT —; CAUTION
  • Page 6 – nsions
  • Page 8 – not; Fig. 5 — 50RTP Curb Installation
  • Page 9 – Table 2 — Water Quality Guidelines; Step 7 — Connect Electrical Wiring
  • Page 10 – Table 3 — Electrical Data
  • Page 11 – Table 4 — 50RTP03 Blower Performance Data
  • Page 12 – Table 5 — 50RTP04 Blower Performance Data; AIRFLOW
  • Page 13 – Table 6 — 50RTP05 Blower Performance Data
  • Page 14 – Table 7 — 50RTP06 Blower Performance Data; bhp —
  • Page 15 – Table 8 — 50RTP08 Blower Performance Data
  • Page 16 – Table 8 — 50RTP08 Blower Performance Data (cont)
  • Page 17 – Table 9 — 50RTP10 Blower Performance Data
  • Page 18 – Table 9 — 50RTP10 Blower Performance Data (cont)
  • Page 19 – Table 10 — 50RTP12 Blower Performance Data
  • Page 20 – Table 11 — 50RTP14 Blower Performance Data
  • Page 21 – Table 11 — 50RTP14 Blower Performance Data (cont)
  • Page 22 – Table 12 — 50RTP20 Blower Performance Data
  • Page 23 – Table 12 — 50RTP20 Blower Performance Data (cont)
  • Page 25 – See legend a
  • Page 26 – Fig. 8 — Typical Control Wiring with Complete C and LON Controller
  • Page 28 – e leg
  • Page 29 – Fig. 11 — Typical Control Wiring with Deluxe D and LON Controller
  • Page 31 – WH
  • Page 33 – — WSHP Op
  • Page 34 – Step 8 — Connect Low Voltage Wiring; only; NOTE: Low voltage connector may be removed for easy installation.; THERMO; CompleteC 1; CompleteC 2
  • Page 37 – Operating Limits; Table 15 — Starting Conditions — 50RTP Units; Table 16 — Operating Limits — 50RTP Units; LEGEND; Scroll Compressor Rotation —; Dry Bulb; Dry Bulb
  • Page 38 – Unit Start-Up with WSHP Open Controls —; view; Display Interface
  • Page 40 – Table 17 — Antifreeze Percentages by Volume; ANTIFREEZE
  • Page 43 – SYSTEM TEST
  • Page 46 – Fig. 23 — Gravity Flow Method; Fig. 24 — Forced Circulation Method
  • Page 47 – Fig. 25 — FP1 and FP2 Thermistor Location; COAX —
  • Page 48 – Table 21 — Troubleshooting
  • Page 50 – APPENDIX A — WSHP OPEN SCREEN CONFIGURATION
  • Page 51 – APPENDIX A — WSHP OPEN SCREEN CONFIGURATION (cont)
  • Page 53 – APPENDIX A — WSHP SCREEN OPEN CONFIGURATION (cont)
  • Page 60 – HEATING CYCLE ANALYSIS; = SUCTION TEMPERATURE – SUCTION SATURATION TEMPERATURE; SUBCOOLING; = DISCHARGE SATURATION TEMPERATURE – LIQUID LINE TEMPERATURE; SS
Loading the manual

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Catalog No. 04-53500070-01

Printed in U.S.A.

Form 50RTP-1SI

Pg 1

7-10

Replaces: New

Installation, Start-Up, and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . .1,2

GENERAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34

Step 1 — Check Jobsite

. . . . . . . . . . . . . . . . . . . . . . . . 2

Step 2 — Check Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . 2

• STORAGE

• PROTECTION

• INSPECT UNIT

Step 3 — Locate Unit

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Step 4 — Mount the Unit

. . . . . . . . . . . . . . . . . . . . . . . . . 8

Step 5 — Install Condensate Drain

. . . . . . . . . . . . . . . 8

Step 6 — Make Piping Connections

. . . . . . . . . . . . . . 8

• WATER LOOP APPLICATIONS

• GROUND-WATER APPLICATIONS

• GROUND-LOOP APPLICATIONS

Step 7 — Connect Electrical Wiring

. . . . . . . . . . . . . . 9

• SUPPLY VOLTAGE

• 208-VOLT OPERATION

• BLOWER SELECTION

Step 8 — Connect Low Voltage Wiring

. . . . . . . . . . 34

• THERMOSTAT CONNECTIONS

• WATER FREEZE PROTECTION

• AIR COIL FREEZE PROTECTION

• ACCESSORY CONNECTIONS

• WATER SOLENOID VALVES

PRE-START-UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

System Checkout

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

FIELD SELECTABLE INPUTS

. . . . . . . . . . . . . . . .35,36

Complete C Control Jumper Settings

. . . . . . . . . . . 35

Complete C Control DIP Switches

. . . . . . . . . . . . . . 35

Deluxe D Control Jumper Settings

. . . . . . . . . . . . . 35

Deluxe D Control DIP Switches

. . . . . . . . . . . . . . . . 35

Deluxe D Control Accessory Relay
Configurations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Water Valve (Slow Opening)

. . . . . . . . . . . . . . . . . . . 36

Outside-Air Damper (OAD)

. . . . . . . . . . . . . . . . . . . . 36

START-UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-40

Operating Limits

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Scroll Compressor Rotation

. . . . . . . . . . . . . . . . . . . . . 37

Unit Start-Up Cooling Mode

. . . . . . . . . . . . . . . . . . . . . 37

Unit Start-Up Heating Mode

. . . . . . . . . . . . . . . . . . . . . 37

Unit Start-Up with WHSP Open Controls

. . . . . . . . 38

Flow Regulation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

System Claening and Flushing

. . . . . . . . . . . . . . . . . . 39

Antifreeze

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Cooling Tower/Boiler Systems

. . . . . . . . . . . . . . . . . . 40

Ground Coupled, Closed Loop and Plateframe

Heat Exchanger Well Systems

. . . . . . . . . . . . . . . . 40

OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-43

Power Up Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Page

Units with Aquazone™ Complete C Control

. . . . . 40

Units with Aquazone Deluxe D Control

. . . . . . . . . . 40

Units with WSHP Open Protocol

. . . . . . . . . . . . . . . . 40

SYSTEM TEST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-45

Test Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Retry Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Aquazone Deluxe D Control LED Indicators

. . . . . 45

WSHP Open Test Mode

. . . . . . . . . . . . . . . . . . . . . . . . . . 45

SERVICE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45,46

Filters

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Water Coil

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Condensate Drain Pans

. . . . . . . . . . . . . . . . . . . . . . . . . 45

Refrigerant System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Condensate Drain Cleaning

. . . . . . . . . . . . . . . . . . . . . 45

Air Coil Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Condenser Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Checking System Charge

. . . . . . . . . . . . . . . . . . . . . . . 46

Refrigerant Charging

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Air Coil Fan Motor Removal

. . . . . . . . . . . . . . . . . . . . . 46

Replacing the WSHP Open Controller’s
Battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . . . 47-49

Thermistor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Control Sensors

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

APPENDIX A — WSHP OPEN SCREEN
CONFIGURATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 50-55

START-UP CHECKLIST

. . . . . . . . . . . . . . . . . . CL-1, CL-2

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can

be hazardous due to system pressure and electrical compo-

nents. Only trained and qualified service personnel should

install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func-

tions of cleaning coils and filters and replacing filters. All other

operations should be performed by trained service personnel.

When working on air-conditioning equipment, observe precau-

tions in the literature, tags and labels attached to the unit, and

other safety precautions that may apply.

Improper installation, adjustment, alteration, service, main-

tenance, or use can cause explosion, fire, electrical shock or

other conditions which may cause personal injury or property

damage. Consult a qualified installer, service agency, or your

distributor or branch for information or assistance. The

qualified installer or agency must use factory-authorized kits or

accessories when modifying this product. Refer to the individ-

ual instructions packaged with the kits or accessories when

installing.

IMPORTANT: Read the entire instruction manual before

starting installation.

AQUAZONE™

50RTP03-20

Rooftop Water Source Heat Pumps

with PURON

®

Refrigerant (R-410A)

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Summary

Page 3 - Step 3 — Locate Unit —; Table 1 — Physical Data — AquazoneTM 50RTP03-20 Units; IPT —; CAUTION

3 INSPECT UNIT — To prepare the unit for installation, com- plete the procedures listed below: 1. Compare the electrical data on the unit nameplate with ordering and shipping information to verify that the correct unit has been shipped. 2. Verify that the unit is the correct model for the entering w...

Page 6 - nsions

6 Fig. 3 — 5 0 R T P1 4,20 Unit Dime nsions NO T E S : 1. All dimen s io ns a re in inches . 2. C a rr ie r w o rks cont in uously t o impro v e its prod ucts . As a resul t, t he design and specif icat ion of each pr oduct at t he t ime of ord e r ma y be ch ange d with - out no tice . 3 . A s s e ...

Page 8 - not; Fig. 5 — 50RTP Curb Installation

8 Step 4 — Mount the Unit — For proper operation, units must be mounted on a roof curb as shown in Fig. 5. Roof curn dimensional data is shown in Fig. 4. Follow these guide- lines when installing the roof curb: 1. Set unit on curb.2. Align unit so that its return and supply air direction match the r...

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