Carrier 59SP2A- User Manual

Carrier 59SP2A

Carrier 59SP2A– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Required Notice for Massachusetts Installations; IMPORTANT; NFPA 54 as adopted by the Board and
  • Page 3 – SAFETY CONSIDERATIONS; WARNING
  • Page 4 – CAUTION
  • Page 5 – NOT; ACCESSORIES; Table 1 – Factory--Supplied Installation Parts
  • Page 6 – Vent and Combustion air pipes through blower compartment must
  • Page 8 – LOCATION; General
  • Page 9 – Location Relative to Cooling Equipment; AIR FOR COMBUSTION AND; Introduction; Ventilated Combustion Air Applications; Outdoor Combustion Air Method
  • Page 10 – Indoor Combustion Air; Standard Method; National Fuel; ACH; Volume; ACH; Combination of Indoor and Outdoor Air
  • Page 11 – EXAMPLES: Determining Free Area; Outdoors
  • Page 12 – CONDENSATE TRAP; NOTICE; To Relocate the Condensate Trap:
  • Page 16 – CONDENSATE DRAIN CONNECTION; Upflow/Downflow Orientation
  • Page 17 – TIP FROM CONTRACTORS; Horizontal Orientation; CUT HAZARD
  • Page 19 – INSTALLATION; Upflow Installation; Downflow Installation; Supply Air Connections
  • Page 20 – Horizontal Installation
  • Page 23 – Air Filter Located in Filter Cabinet
  • Page 24 – Media Cabinet Installation Option for
  • Page 26 – HORIZONTAL
  • Page 29 – AIR DUCTS; General Requirements; The Air; Return Duct Sizing
  • Page 31 – GAS PIPING; Gas Pipe Grommet
  • Page 32 – ELECTRICAL CONNECTIONS
  • Page 33 – FIRE OR ELECTRICAL SHOCK HAZARD; Electrical Box on Furnace Casing Side; Power Cord Installation in Furnace J--Box; Thermostats; Accessories
  • Page 34 – COM--24V screw terminal on the control board thermostat strip.; : If the humidifier has its own 24 VAC power supply, an; Alternate Power Supplies; operated on a generator or other alternate power supply, the
  • Page 35 – Table 11 – Electrical Data
  • Page 38 – Special Venting Requirements for Installations in; must; The special vent; Consignes spéciales pour l’installation de
  • Page 39 – Canada; Venting Systems
  • Page 40 – Ventilated Combustion Air Systems; Locating the Vent Termination
  • Page 41 – Ventilated Combustion Air; Size the Vent and Combustion Air Pipes
  • Page 42 – Optional Combustion Air Inlet Moisture Trap; shorter; Combustion Air and Vent Piping Insulation
  • Page 43 – Configure the Furnace; Install the Vent and Combustion Air Pipes
  • Page 44 – Optional Installation of the Vent Pipe; Installing the Vent Termination; Roof Terminations
  • Page 45 – Inducer Outlet Restrictor
  • Page 49 – Venting System Length Calculations; The Total Equivalent Vent Length (TEVL) for; Example 1; long radius elbows and a factory accessory concentric vent; Example 2
  • Page 51 – Vent Coupling and Adapter
  • Page 53 – Downflow Vertical
  • Page 62 – Polypropylene Venting Systems
  • Page 63 – CHECK; Thermostat Setup Switch; CARBON MONOXIDE POISONING HAZARD; UNIT OPERATION HAZARD; Purge Gas Lines; FIRE OR EXPLOSION HAZARD
  • Page 64 – Adjustments; FIRE HAZARD; FURNACE DAMAGE HAZARD
  • Page 65 – Adjust Temperature Rise
  • Page 66 – ELECTRICAL OPERATION HAZARD; UNIT DAMAGE HAZARD; Adjust Cooling Airflow; FURNACE OVERHEATING HAZARD; Adjust Thermostat Heat Anticipator; Electronic thermostat; Check Safety Controls
  • Page 67 – Checklist; BURNER
  • Page 69 – Table 19 – Blower Off Delay Setup Switch
  • Page 71 – BOLD
  • Page 72 – Troubleshooting
  • Page 74 – Cleaning and/or Replacing Air Filter; CARBON MONOXIDE POISONING AND FIRE; ELECTRICAL SHOCK, FIRE OR EXPLOSION; Blower Motor and Wheel Maintenance
  • Page 75 – Cleaning Burners and Flame Sensor
  • Page 76 – Servicing Hot Surface Igniter; Cleaning Condensate Drain and Trap
  • Page 77 – Checking Heat Pad Operation (If Applicable); Cleaning Heat Exchangers; Primary Heat Exchangers; ELECTRICAL SHOCK AND FIRE HAZARD; Secondary Heat Exchangers
  • Page 78 – WINTERIZATION; UNIT AND PROPERTY DAMAGE HAZARD; UNIT COMPONENT DAMAGE HAZARD; Burner Flame
  • Page 79 – DETAIL
  • Page 81 – SEQUENCE OF OPERATION
  • Page 87 – PARTS REPLACEMENT INFORMATION GUIDE; Consumer Relations Department
Loading the manual

1

59TP5A

Two--- Stage, 4 --- Way Multipoise

Condensing Gas Furnace

Series 100

Installation, Start --- up, Operating and

Service and Maintenance Instructions

NOTE

: Read the entire instruction manual before starting the

installation.
SAFETY CONSIDERATIONS

3

. . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CODES AND STANDARDS

4

. . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS

4

. . .

ACCESSORIES

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LOCATION

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR FOR COMBUSTION AND VENTILATION

9

. . . . . . . . . .

Introduction

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONDENSATE TRAP

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Upflow

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Downflow

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizontal

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONDENSATE DRAIN

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Upflow

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Downflow

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Horizontal

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Arrangement

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

AIR DUCTS

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Requirements

29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ductwork Acoustical Treatment

29

. . . . . . . . . . . . . . . . . . . . .

GAS PIPING

31

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ELECTRICAL CONNECTIONS

32

. . . . . . . . . . . . . . . . . . . . . . .

115--V Wiring

32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

J--Box Installation

33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24--V Wiring

33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories

33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alternate Power Supplies

34

. . . . . . . . . . . . . . . . . . . . . . . . . .

VENTING

38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Venting Requirements for Installations in Canada

38

.

General

38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Materials

38

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Venting Systems

39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Combustion Air and Vent Piping Insulation Guidelines

42

. . .

Installing the Termination

44

. . . . . . . . . . . . . . . . . . . . . . . . . .

Venting System Length Calculations

49

. . . . . . . . . . . . . . . . .

START--UP, ADJUSTMENT, AND SAFETY CHECK

63

. . . . . .

General

63

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Thermostat Setup Switch

63

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Prime Condensate Trap

63

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustments

64

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SERVICE AND MAINTENANCE PROCEDURES

72

. . . . . . . .

Cleaning Heat Exchangers

77

. . . . . . . . . . . . . . . . . . . . . . . . . . .

SEQUENCE OF OPERATION

81

. . . . . . . . . . . . . . . . . . . . . . . .

PARTS REPLACEMENT GUIDE

87

. . . . . . . . . . . . . . . . . . . . . .

TABLES

Loose Parts Bag

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Minimum Clearances to Combustible Materials

5

. . . . . . . . . . . . .

Minimum Free Area Required

11

. . . . . . . . . . . . . . . . . . . . . . . . .

Minimum Space Volumes

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Size Information

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Opening Dimensions

25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Delivery CFM

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maximum Capacity of Pipe

32

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Data

35

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Vent Termination Kit for Direct Vent (2--Pipe) Systems

40

. . . . . .

Combustion--Air Vent Pipe, Fitting & Cement Material..

46

. . . . .

Maximum Allowable Exposed Vent Lengths Insulation

47

. . . . . .

Maximum Equivalent Vent Length

48

. . . . . . . . . . . . . . . . . . . . . .

Deductions from Maximum Equivalent Vent Length

48

. . . . . . . .

Altitude Derate Multiplier for U.S.A.

69

. . . . . . . . . . . . . . . . . . . .

Blower Off Delay Setup Switch

69

. . . . . . . . . . . . . . . . . . . . . . . .

Gas Rate

69

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Orifice Size and Manifold Pressure

70

. . . . . . . . . . . . . . . . . . . . .

C E R T I F I E D

Use of the AHRI Certified

TM

Mark indicates a

manufacturer’s participation in the program. For
verification of certification for individual products,
go to www.ahridirectory.org.

Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2009

E

, with permission of National Fire Protection

Association, Quincy, MA 02269 and American Gas Association,

Washington DC 20001. This reprinted material is not the complete
and official position of the NFPA or ANSI on the referenced

subject, which is represented only by the standard in its entirety.

"Loading the manual" means you need to wait until the file loads and becomes available for online reading. Some manuals are very large, and the time they take to appear depends on your internet speed.

Summary

Page 2 - Required Notice for Massachusetts Installations; IMPORTANT; NFPA 54 as adopted by the Board and

2 Required Notice for Massachusetts Installations IMPORTANT The Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:5.08: Modifications to NFPA--54, Chapter 102) Revise 10.8.3 by adding the following additional requirements: a. For all side wall horizontally vented g...

Page 3 - SAFETY CONSIDERATIONS; WARNING

3 SAFETY CONSIDERATIONS FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in dangerous operation, personal injury, death, or property damage.Improper installation, adjustment, alteration, service, maintenance, or use can cause carbon ...

Page 4 - CAUTION

4 12. Maintain a 1--in. (25 mm) clearance from combustible ma- terials to supply air ductwork for a distance of 36 in. (914 mm) horizontally from the furnace. See NFPA 90B or localcode for further requirements. 13. These furnaces SHALL NOT be installed directly on carpet- ing, combustible tile, or a...

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