Carrier 58YAV - Manual

Carrier 58YAV

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Table of Contents:

  • Page 2 – Fig. 2—Model 58YAV Upflow Furnace
  • Page 3 – Step 2—Blower Motor and Wheel; TABLE 1—SPEED SELECTOR
  • Page 4 – Step 3—Cleaning Heat Exchanger; Fig. 3—Position of Ignitor to Burner; Fig. 4–Cleaning Heat Exchanger Cell
  • Page 5 – Step 4—Electrical Controls and Wiring; Fig. 5–Heating and Cooling Application Wiring Diagram
  • Page 6 – Fig. 6—Unit Wiring Diagram; PCB
  • Page 7 – Fig. 7—Furnace Control; Com
  • Page 8 – SERVICE; LED CODE; - Defective inducer motor; CONTINUOUS OFF - Check for 115VAC at L1 and L2, and 24VAC at SEC-1 and; to twinning kit instructions.
  • Page 9 – WIRING DIAGRAMS
  • Page 10 – Troubleshooting Guide
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58YAV

Induced-Combustion Furnaces

Service and Maintenance Instructions

For Sizes 070-155, Series 110 and 120

NOTE:

Read the entire instruction manual before starting the

installation.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS .....................................................1

INTRODUCTION ..........................................................................1

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PRO-
CEDURE ........................................................................................2

CARE AND MAINTENANCE .....................................................2

Cleaning and/or Replacing Air Filter.......................................2
Blower Motor and Wheel .........................................................3
Cleaning Heat Exchanger .........................................................4
Electrical Controls and Wiring.................................................5

Wiring Diagrams ............................................................................9

Troubleshooting ..............................................................................9

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, tags, and
labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA No.
54-1999/ANSI Z223.1-1999. In Canada, refer to the current
edition of the National Standard of Canada CAN/CGA-B149.1-
and .2-M95 Natural Gas and Propane Gas Installation Codes
(NSCNGPIC). Wear safety glasses and work gloves. Have fire
extinguisher available during start-up and adjustment procedures
and service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.

Understand these signal words; DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation

The ability to properly perform maintenance on this equip-
ment requires certain expertise, mechanical skills, tools, and
equipment. If you do not possess these, do not attempt to
perform any maintenance on this equipment other than those
procedures recommended in the User’s Manual. A FAILURE
TO FOLLOW THIS WARNING COULD RESULT IN
POSSIBLE DAMAGE TO THIS EQUIPMENT, SERIOUS
PERSONAL INJURY, OR DEATH.

Label all wires prior to disconnection when servicing con-
trols. Wiring errors can cause improper and dangerous
operation.

INTRODUCTION

These procedures are written for size 66,000 through 154,000 Btuh
input units of the 58YAV Gas-Fired Induced Combustion Furnace.

REGISTERED QUALITY SYSTEM

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EFFICIENCY

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CERTIFIED

CERTIFIED

Fig. 1—Model 58YAV Upflow Furnace

A94085

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

6a 8a

PC 101

Catalog No. 535-771

Printed in U.S.A.

Form 58YAV–3SM

Pg 1

10-00

Replaces: 58YAV–2SM

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Summary

Page 2 - Fig. 2—Model 58YAV Upflow Furnace

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS PROCEDURE Electrostatic discharge can affect electronic components.Take precautions during furnace installation and servicing toprotect the furnace electronic control. Precautions will pre-vent electrostatic discharges from personnel and hand toolswhich are ...

Page 3 - Step 2—Blower Motor and Wheel; TABLE 1—SPEED SELECTOR

d. If equipped with permanent, washable filter, clean filter by spraying cold tap water through filter in opposite directionof airflow. Rinse filter and let dry. Oiling or coating of thefilter is not recommended. e. If equipped with factory-specified disposable media filter, replace only with media ...

Page 4 - Step 3—Cleaning Heat Exchanger; Fig. 3—Position of Ignitor to Burner; Fig. 4–Cleaning Heat Exchanger Cell

14. If furnace is operating properly, REMOVE TAPE TO RE- LEASE BLOWER ACCESS DOOR SWITCH, replaceblower access door. Step 3—Cleaning Heat Exchanger The following steps should be performed by a qualified servicetechnician: NOTE: If the heat exchangers get a heavy accumulation of soot and carbon, they...

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