Carrier 50JZ-A- User Manual

Carrier 50JZ-A

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Table of Contents:

  • Page 2 – INTRODUCTION; Step 1 — Check Equipment; Identify Unit; Step 2 — Provide Unit Support; Roof Curb; CAUTION; Slab Mount; Step 3 — Provide Clearances
  • Page 5 – LARGE CURB; SMALL OR LARGE BASE UNIT
  • Page 6 – DETAIL A; Step 4 — Rig and Place Unit; Inspection; UNIT FALLING HAZARD; PROPERTY DAMAGE HAZARD; WARNING; Step 5 — Select and Install Ductwork
  • Page 7 – PERSONAL INJURY HAZARD; IMPORTANT; CONFIGURING UNITS FOR DOWNFLOW; ELECTRICAL SHOCK HAZARD; NOTE
  • Page 8 – building structure in accordance with local codes and good; Step 6 — Provide for Condensate Disposal; overflowing. Connect a drain tube using a minimum of
  • Page 10 – Step 7 — Install Electrical Connections; UNIT COMPONENT DAMAGE HAZARD; Control Voltage Connections; Standard Connections
  • Page 11 – SIZE
  • Page 13 – FLASHING; ON; ELECTRICAL; Checking Cooling and Heating Control Operation; Step 1 — Check for Refrigerant Leaks
  • Page 14 – Checking and Adjusting Refrigerant Charge
  • Page 15 – Indoor Airflow and Airflow Adjustments; UNIT OPERATION HAZARD; Table 3 – Color Coding for Indoor Fan Motor Leads
  • Page 16 – Table 4 – Wet Coil Air Delivery
  • Page 17 – Step 3 — Defrost Control; Quiet Shift; MAINTENANCE
  • Page 18 – Step 1 — Air Filter; Indoor Blower and Motor
  • Page 20 – Step 11 — Copeland Scroll Compressor (Puron; Step 12 — Refrigerant System; Step 13 — System Information
  • Page 21 – TROUBLESHOOTING; PURON
  • Page 22 – Table 7 – Troubleshooting Chart
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1

50JZ --- A

Single Packaged Heat Pump System

with Puron (R --- 410A) Refrigerant

50 Hz, CE Nominal 7 --- 14 kW (Sizes 24 --- 48)

Installation Instructions

NOTE

:

Read the entire instruction manual before starting the

installation.

NOTE

:

Installer: Make sure the Owner’s Manual and Service

Instructions are left with the unit after installation.

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS

1

. . . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECEIVING AND INSTALLATION

2--9

. . . . . . . . . . . . . . . . . .

Check Equipment

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identify Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspect Shipment

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Provide Unit Support

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roof Curb

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Slab Mount

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Provide Clearances

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rig and Place Unit

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rigging/Lifting of Unit

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Select and Install Ductwork

6

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Converting Horizontal Discharge Units to Downflow

(Vertical) Discharge Units

7

. . . . . . . . . . . . . . . . . . . . . . . . . .

Provide for Condensate Disposal

8

. . . . . . . . . . . . . . . . . . . . . .

Install Electrical Connections

10

. . . . . . . . . . . . . . . . . . . . . . . .

High--Voltage Connections

10

. . . . . . . . . . . . . . . . . . . . . . . .

Control Voltage Connections

10

. . . . . . . . . . . . . . . . . . . . . . .

Standard Connections

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transformer Protection

10

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Electric Heaters Installation

11

. . . . . . . . . . . . . . .

Sequence of Operation

11

. . . . . . . . . . . . . . . . . . . . . . . . . . .

PRE--START--UP

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP

13--16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking Cooling & Heating Control Operation

13

. . . . . . . .

Check for Refrigerant Leaks

13

. . . . . . . . . . . . . . . . . . . . . . . . .

Start--Up Adjustments

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking & Adjusting Refrigerant Charge

14

. . . . . . . . . . . .

Indoor Airflow & Airflow Adjustments

15

. . . . . . . . . . . . . .

Defrost Control

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quiet Shift

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Defrost

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE

17--20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Filter

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Blower and Motor

18

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor Coil, Indoor Coil, & Condensate Drain Pan

19

. . . . . .

Outdoor Fan

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Controls and Wiring

19

. . . . . . . . . . . . . . . . . . . . . . .

Refrigerant Circuit

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Airflow

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Metering Devices-- Piston

19

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Pressure Switches

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loss of Charge Switch

19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

High Pressure Switch

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Copeland Scroll compressor (Puron Refrigerant)

20

. . . . . . . . .

A09042

Fig. 1 -- Unit 50JZ--A

Refrigerant System

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refrigerant

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Oil

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Servicing Systems on Roofs with Synthetic Materials

20

. . . .

Liquid Line Filter Drier

20

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Puron

R

(R--410A) Refrigerant Charging

20

. . . . . . . . . . . . .

System Information

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loss of Charge Switch

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check Defrost Thermostat

20

. . . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP CHECKLIST

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

SAFETY CONSIDERATIONS

Installation and servicing of this equipment can be hazardous due

to mechanical and electrical components. Only trained and

qualified personnel should install, repair, or service this equipment.
Untrained personnel can perform basic maintenance functions such

as cleaning and replacing air filters. All other operations must be
performed by trained service personnel. When working on this

equipment, observe precautions in the literature, on tags, and on

labels attached to or shipped with the unit and other safety
precautions that may apply.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.

Have a fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in

literature and attached to the unit. Consult local building codes, the

current editions of the National Electrical Code (NEC) NFPA 70.
In Canada refer to the current editions of the Canadian Electrical

Code CSA C22.1.

Recognize safety information. This is the safety--alert symbol

.

When you see this symbol on the unit and in instructions or manu-

als, be alert to the potential for personal injury. Understand these

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