Carrier 50HQP072-120 - Manual
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Table of Contents:
- Page 3 – Scroll; Air Coil Number of Rows
- Page 4 – Fig. 1 — Unit Dimensions
- Page 5 – Fig. 2 — Typical Horizontal Installation
- Page 6 – VIBRATION I; Fig. 3 — Hanger Brackets; Fig. 5 — Trap Condensate Drain
- Page 7 – Step 8 — Install Piping Connections —; Fig. 6 — Removing Panels; Fig. 7 — Removing Belt; Fig. 8 — Removing Motor; Fig. 9 — Removing Blower Assembly
- Page 8 – not; Step 9 — Install Field Power Supply Wiring; WARNING
- Page 9 – Fig. 11 — Typical Ground-Water Piping Installation
- Page 10 – Table 2 — Water Quality Guidelines
- Page 12 – elux
- Page 14 – Table 3B — Electrical Data — 50HQP072-120 Dual Point Power Units; Table 4 — Low Voltage VA Ratings; NOTE: Low voltage connector may be removed for easy installation.; Fig. 16 — Low Voltage Field Wiring; Fig. 17 — Line Voltage Wiring
- Page 15 – Step 10 — Install Field Control Wiring; only; AQUAZONE CONTROL (Complete C Control Shown); Fig. 18 — Typical AquazoneTM Control Board; THERMO; CompleteC 1; CompleteC 2; Fig. 20 — Thermostat Wiring to Complete C Board; Fig. 21 — Thermostat Wiring to Deluxe D Board
- Page 21 – Deluxe D Control DIP Switches —; Table 8 — DIP Switch Block S2 —
- Page 22 – Table 10 — Operating Limits
- Page 23 – Table 11 — Coaxial Water Pressure Drop; Flushing —; UNIT
- Page 24 – per 30 M of Pipe; Table 13 — Antifreeze Percentages by Volume; Internal Pipe Size
- Page 25 – Table 14 — Complete C Control Current LED
- Page 26 – SERVICE
- Page 27 – Fig. 22 — Gravity Flow Method
- Page 28 – Fig. 23 — Forced Circulation Method
- Page 29 – Blower Fan Performance Adjustment —; Table 17 — Blower Sheave and Belt Specifications; Fig. 25 — Fan Belt Tension; UNIT SIZE
- Page 30 – TROUBLESHOOTING; When troubleshooting problems with a WSHP, see; Thermistor —; A thermistor may be required for single-; Control Sensors —; The control system employs 2 nom-; Fig. 26 — Thermistor Nominal Resistance; Fig. 27 — FP1 and FP2 Thermistor Location; COAX —
- Page 31 – Table 18 — Troubleshooting
- Page 36 – HEATING CYCLE ANALYSIS; = SUCTION TEMPERATURE – SUCTION SATURATION TEMPERATURE; SUBCOOLING; = DISCHARGE SATURATION TEMPERATURE – LIQUID LINE TEMPERATURE
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500077-01
Printed in U.S.A.
Form 50HQP-C1SI
Pg 1
11-10
Replaces: New
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . .1,2
GENERAL
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Step 1 — Check Jobsite
. . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . 2
• STORAGE
• PROTECTION
• INSPECT UNIT
Step 3 — Locate Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 4 — Mount Unit
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Step 5 — Install Duct System
. . . . . . . . . . . . . . . . . . . . . 5
• SOUND ATTENUATION
• EXISTING DUCT SYSTEM
Step 6 — Install Condensate Piping Drain
. . . . . . . . 6
• INSTALLATION
• VENTING
Step 7 — Field Convert Air Discharge
. . . . . . . . . . . . 6
Step 8 — Install Piping Connections
. . . . . . . . . . . . . 7
• WATER LOOP APPLICATIONS
• GROUND-LOOP APPLICATIONS
• GROUND-WATER APPLICATIONS
Step 9 — Install Field Power Supply Wiring
. . . . . . 8
• POWER CONNECTION
• SUPPLY VOLTAGE
• EXTERNAL LOOP POWER CONNECTION
• 420-VOLT OPERATION
Step 10 — Install Field Control Wiring
. . . . . . . . . . . 15
• THERMOSTAT CONNECTIONS
• WATER FREEZE PROTECTION
• AIR COIL FREEZE PROTECTION
• ACCESSORY CONNECTIONS
• WATER SOLENOID VALVES
PRE-START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-20
System Checkout
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Airflow and External Static Pressure
. . . . . . . . . . . 16
FIELD SELECTABLE INPUTS
. . . . . . . . . . . . . . . 20-22
Complete C Control Jumper Settings
. . . . . . . . . . . 20
Complete C Control DIP Switches
. . . . . . . . . . . . . . 20
Deluxe D Control Jumper Settings
. . . . . . . . . . . . . 20
Deluxe D Control DIP Switches
. . . . . . . . . . . . . . . . 21
Deluxe D Control Accessory Relay
Configurations
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
START-UP
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-24
Operating Limits
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Air Coil Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Start Up System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Scroll Compressor Rotation
. . . . . . . . . . . . . . . . . . . . . 22
Unit Start-Up in Cooling Mode
. . . . . . . . . . . . . . . . . . . 22
Unit Start-Up in Heating Mode
. . . . . . . . . . . . . . . . . . . 23
Flow Regulation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Flushing
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Page
Antifreeze
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cooling Tower/Boiler Systems
. . . . . . . . . . . . . . . . . . 24
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems
. . . . . . . . . . . . . . . . 24
OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24,25
Power Up Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Units with Aquazone Complete C Control
. . . . . . . 24
Units with Aquazone Deluxe D Control
. . . . . . . . . . 24
SYSTEM TEST
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25,26
Test Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Retry Mode
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Aquazone Deluxe D Control LED Indicators
. . . . . 25
SERVICE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-29
Filters
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Water Coil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Condensate Drain Pans
. . . . . . . . . . . . . . . . . . . . . . . . . 27
Refrigerant System
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Condensate Drain Cleaning
. . . . . . . . . . . . . . . . . . . . . 27
Air Coil Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Condenser Cleaning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Compressor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fan Motors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Belt
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Coil
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Checking System Charge
. . . . . . . . . . . . . . . . . . . . . . . 28
Refrigerant Charging
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Coil Fan Motor Removal
. . . . . . . . . . . . . . . . . . . . . 28
Blower Fan Sheaves
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Blower Fan Performance Adjustment
. . . . . . . . . . . 29
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . 30-32
Thermistor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control Sensors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
START-UP CHECKLIST
. . . . . . . . . . . . . . . . . . . CL-1,CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE™
50HQP072-120
Horizontal Water Source Heat Pumps
with PURON
®
Refrigerant (R-410A)
50 Hz
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Summary
3 especially important in areas where painting, plastering, or spraying of fireproof material, etc. is not yet complete. Foreign material that is allowed to accumulate within the units can pre- vent proper start-up and necessitate costly clean-up operations. Before installing any of the system compo...
4 a50-8531 Fig. 1 — Unit Dimensions HANGER BRACKET DIMEN S ION S 221cm 2.54cm PLAN VIEW TOP 10. 8 cm 8 6.6cm FRONT CONTROL BOX U T S V 3 . 3 cm conden sa te LEFT RETURN LEFT VIEW- AIR COIL S IDE LEFT RETURN END DI S CHARGE CBP EAP B S P CAP CAP FRONT E D F G CAP CBP CAP EAP B S P FRONT FRONT CONTROL...
5 Step 3 — Locate Unit — The following guidelines should be considered when choosing a location for a WSHP:• Units are for indoor use only.• Locate in areas where ambient temperatures are between 4.4 C and 37.8 C and relative humidity is no greater than 75%. • Provide sufficient space for water, ele...