Carrier 50CR- Manual

Carrier 50CR

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Table of Contents:

  • Page 2 – except
  • Page 3 – Roof Curb for Small Cabinet; UNIT SIZE
  • Page 4 – ode
  • Page 8 – DETAIL
  • Page 10 – TOP COVER
  • Page 11 – Step 7—Install Electrical Connections; WARNING; UNIT COMPONENT DAMAGE HAZARD; CAUTION
  • Page 16 – GROUND SCREW; NOTE
  • Page 21 – HPS – High Pressure Switch; LEGEND; HPS – High Pressure Switch
  • Page 23 – Table 3—; Table 4—; FILTER SIZE; Table 5—; CFM
  • Page 24 – Table 6—; MAINTENANCE; ELECTRICAL SHOCK HAZARD; UNIT OPERATION HAZARD
  • Page 25 – Infinity Top
  • Page 26 – Balance Point Worksheet; Building Heat Loss, 1000BTUH; Based on Entering Indoor Air of 70 Deg. F and Rated CFM; Step 6—Refrigerant Circuit; obstructions, and that the air filter is clean.; Step 9—Pressure Switches; systems. R--22 pressure switches must not be used as replacements
  • Page 27 – The Copeland scroll compressor uses Mobil 3MA POE oil. This; refrigerant cylinders contain a dip tube to allow liquid
  • Page 28 – : Because these switches are attached to refrigeration system; : There is only one stub tube used with liquid header, and on; TROUBLESHOOTING; Unit Top; Detail A
Loading the manual

1

50CR

Infinity

t

Single--Packaged Heat Pump Units

With Puron

®

(R--410A) Refrigerant

Sizes 024--060

Installation Instructions

NOTE

: Read the entire instruction manual before starting the

installation.

NOTE

: Installer: Make sure the Owner’s Manual and Service

Instructions are left with the unit after installation.

TABLE OF CONTENTS

Page

SAFETY CONSIDERATIONS

2

. . . . . . . . . . . . . . . . . . . . . . . .

INTRODUCTION

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RECEIVING AND INSTALLATION

2--16

. . . . . . . . . . . . . . . .

Check Equipment

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Identify Unit

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspect Shipment

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Provide Unit Support

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Roof Curb

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Slab Mount

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ground Mount

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Provide Clearances

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rig and Place Unit

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Inspection

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Use of Rigging Bracket

7

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Select and Install Ductwork

9

. . . . . . . . . . . . . . . . . . . . . . . . . .

Converting Horizontal Discharge Units to Downflow

(Vertical) Discharge Units

9

. . . . . . . . . . . . . . . . . . . . . . . . .

Provide for Condensate Disposal

9

. . . . . . . . . . . . . . . . . . . . .

Install Electrical Connections

11

. . . . . . . . . . . . . . . . . . . . . . .

High--Voltage Connections

11

. . . . . . . . . . . . . . . . . . . . . . .

Routing Power Leads Into Unit

11

. . . . . . . . . . . . . . . . . . . .

Connecting Ground Lead to Ground Screw

11

. . . . . . . . . .

Routing Control Wires

11

. . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Installation

16

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Procedures for 208--v Operation

16

. . . . . . . . . . . . .

PRE--START--UP

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unit Start--Up

17--23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sequence of Operation

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check for Refrigerant Leaks

20

. . . . . . . . . . . . . . . . . . . . . . . .

Start--Up Adjustments

20

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Checking Cooling and Heating Control Operation

20

. . . . .

Checking and Adjusting Refrigerant Charge

22

. . . . . . . . . .

Refrigerant Charge

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

No Charge

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Low Charge Cooling

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

To Use Cooling Charging Charts

22

. . . . . . . . . . . . . . . . . . .

Indoor Airflow and Airflow Adjustments

22

. . . . . . . . . . . .

Defrost Control

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quiet Shift

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Defrost

22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emergency Heat/Cool Mode

22

. . . . . . . . . . . . . . . . . . . . . . . .

A05307

Fig. 1 -- Unit 50CR

MAINTENANCE

24--28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Filter

25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Blower and Motor

25

. . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor Coil, Indoor Coil, and Condensate Drain Pan

25

. . . .

Outdoor Fan

25

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical Controls and Wiring

26

. . . . . . . . . . . . . . . . . . . . . .

Refrigerant Circuit

26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Airflow

26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Metering Devices–TXV & AccuRater

®

Piston

26

. . . . . . . . . .

Pressure Switches

26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loss--of--Charge Switch

27

. . . . . . . . . . . . . . . . . . . . . . . . . . .

High--Pressure Switch

27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Copeland Scroll Compressor (Puron

®

Refrigerant)

27

. . . . . . .

Refrigerant System

27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refrigerant

27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Oil

27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Servicing Systems on Roofs with Synthetic Materials

27

. . .

Liquid--Line Filter Drier

28

. . . . . . . . . . . . . . . . . . . . . . . . .

Puron (R--410A) Refrigerant Charging

28

. . . . . . . . . . . . . .

System Information

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loss--of--Charge Switch

28

. . . . . . . . . . . . . . . . . . . . . . . . .

Check Defrost Thermostat

28

. . . . . . . . . . . . . . . . . . . . . . . .

TROUBLESHOOTING

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP CHECKLIST

28

. . . . . . . . . . . . . . . . . . . . . . . . . . .

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Summary

Page 2 - except

2 SAFETY CONSIDERATIONS Installation and servicing of this equipment can be hazardous due to mechanical and electrical components. Only trained and qualifiedpersonnel should install, repair, or service this equipment.Untrained personnel can perform basic maintenance functions suchas cleaning and rep...

Page 3 - Roof Curb for Small Cabinet; UNIT SIZE

3 Gask et around outer edge Insulateddeck pan Gask et around duct S/A R/A HVAC unit base *Gask eting outer flange Flashing field supplied Roofing material field supplied Cant str ip field supplied *Provided with roof curb Roof Ductwork field supplied Insulation (field supplied) Roof curb* Wood naile...

Page 4 - ode

4 A B C MAXIMUM ALLOWABLE DIFFERENCE (in.) A-B B-C A-C 1/4 1/4 1/4 C99065 Fig. 3 -- Unit Leveling Tolerances OPTIONAL RETURN AIR OPENING OPTIONAL SUPPLY AIR OPENING EVAP. COIL COND. COIL 2" C99096 Fig. 4 -- Slab Mounting Detail A06114 Fig. 5 -- Corner Weights (Lbs.) CORNER WEIGHTS (SMALL CABINET...

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