Carrier 48TJD008-014- User Manual

Carrier 48TJD008-014

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Table of Contents:

  • Page 2 – Fig. 1 — Horizontal Conversion Panels
  • Page 3 – Fig. 2 — Roof Curb Details
  • Page 4 – Fig. 3 — Unit Leveling Tolerances; Fig. 6 — Rigging Details
  • Page 5 – Table 1 — Physical Data
  • Page 7 – Fig. 7 — Base Unit Dimensions
  • Page 8 – Fig. 8 — Flue Hood Details; LEGEND; Fig. 9 — Gas Piping Guide (With Accessory
  • Page 9 – Table 2 — Electrical Data
  • Page 10 – Fig. 10 — Power Wiring Connections; Fig. 12 — Field Control Wiring Raceway
  • Page 11 – Step 8 — Adjust Factory-Installed Options; Fig. 13 — Apollo Control Factory-Installed; Fig. 16 — Damper with Hood Attached
  • Page 13 – Fig. 22 — Horizontal Durablade Economizer
  • Page 16 – Step 9 — Adjust Evaporator-Fan Speed —; just evaporator-fan speed to meet jobsite conditions.; Fig. 30 — Enthalpy Settings for; Fig. 33 — Filter Installed on Outdoor-Air Hood
  • Page 17 – Table 3 — Fan Rpm at Motor Pulley Settings*; UNIT; Fig. 34 — Typical Belt-Drive Motor Mounting
  • Page 20 – Table 9 — Fan Performance, 48TJ012 — Vertical Discharge Units; Table 10 — Fan Performance, 48TJ014 — Vertical Discharge Units; AIRFLOW
  • Page 22 – Table 13 — Fan Performance, 48TJ012 — Horizontal Discharge Units; Table 14 — Fan Performance, 48TJ014 — Horizontal Discharge Units
  • Page 24 – Table 15 — Altitude Compensation*; Safety Relief —
  • Page 25 – Fig. 37 — Cleaning Condenser Coil
  • Page 26 – 8TJ UNIT VOLTAGE
  • Page 28 – Table 16 — LED Error Code Description*; Main Burners —
  • Page 29 – Replacement Parts —; A complete list of replace-; Fig. 45 — Burner Section Details
  • Page 30 – Fig. 47 — Spark Gap Adjustment
  • Page 31 – TROUBLESHOOTING; Table 17 — LED Error Code Service Analysis
  • Page 32 – Table 18 — Durablade Economizer Troubleshooting
  • Page 33 – Table 19 — PARABLADE Economizer Service Troubleshooting; PROBLEM
  • Page 34 – Table 20 — Cooling Service Troubleshooting
  • Page 35 – Table 21 — Heating Service Troubleshooting; LEGEND AND NOTES FOR FIG. 48
  • Page 36 – Fig. 48 — Typical Wiring Schematic and Component Arrangement
  • Page 40 – I. PRELIMINARY INFORMATION; ELECTRICAL
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Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS

. . . . . . . . . . . . . . . . . . . 1

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-22

Step 1 — Provide Unit Support

. . . . . . . . . . . . . . . 1

• ROOF CURB
• SLAB MOUNT

Step 2 — Field Fabricate Ductwork

. . . . . . . . . . . . 2

Step 3 — Install External Trap for

Condensate Drain

. . . . . . . . . . . . . . . . . . . . . . . . . . 2

Step 4 — Rig and Place Unit

. . . . . . . . . . . . . . . . . . 2

• POSITIONING

Step 5 — Install Flue Hood

. . . . . . . . . . . . . . . . . . . 8

Step 6 — Install Gas Piping

. . . . . . . . . . . . . . . . . . . 8

Step 7 — Make Electrical Connections

. . . . . . . . 8

• FIELD POWER SUPPLY
• FIELD CONTROL WIRING
• HEAT ANTICIPATOR SETTINGS

Step 8 — Adjust Factory-Installed Options

. . . 11

• APOLLO CONTROL
• MANUAL OUTDOOR-AIR DAMPER
• OPTIONAL DURABLADE ECONOMIZER
• OPTIONAL PARABLADE ECONOMIZER

Step 9 — Adjust Evaporator-Fan Speed

. . . . . . 16

START-UP

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23,24

SERVICE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-30

TROUBLESHOOTING

. . . . . . . . . . . . . . . . . . . . . . 31-36

START-UP CHECKLIST

. . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment

can be hazardous due to system pressure and electrical com-
ponents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.

Untrained personnel can perform basic maintenance func-

tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment, ob-
serve precautions in the literature, tags and labels attached
to the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work gloves.

Use quenching cloth for unbrazing operations. Have fire ex-
tinguishers available for all brazing operations.

Disconnect gas piping from unit when leak
testing at pressure greater than

1

2

psig. Pres-

sures greater than

1

2

psig will cause gas

valve damage resulting in hazardous con-
dition. If gas valve is subjected to pres-
sure greater than

1

2

psig, it must be replaced

before use. When pressure testing field-
supplied gas piping at pressures of

1

2

psig

or less, a unit connected to such piping must
be isolated by manually closing the gas
valve(s).

Before performing service or maintenance operations on
unit, turn off main power switch to unit. Electrical shock
could cause personal injury.

INSTALLATION

Unit is shipped in the vertical discharge configuration. To

convert to horizontal configuration, remove screws from side
duct opening covers and remove covers. Using the same screws,
install covers on vertical duct openings with the insulation-
side down. Seals around duct openings must be tight. See
Fig. 1.

Step 1 — Provide Unit Support

ROOF CURB — Assemble and install accessory roof curb
in accordance with instructions shipped with curb. See
Fig. 2. Install insulation, cant strips, roofing felt, and counter
flashing as shown. Ductwork must be attached to curb. If
gas is to be routed through the curb, attach the accessory
thru-the-curb service connection plate to the roof curb in ac-
cordance with the accessory installation instructions. Con-
nection plate must be installed before unit is set in roof curb.

IMPORTANT: The gasketing of the unit to the roof
curb is critical for a watertight seal. Install gasket sup-
plied with the roof curb as shown in Fig. 2. Improp-
erly applied gasket can also result in air leaks and poor
unit performance.

Curb should be level. Unit leveling tolerances are shown

in Fig. 3. This is necessary for unit drain to function prop-
erly. Refer to Accessory Roof Curb Installation Instructions
for additional information as required.

48TJD008-014

48TJE008-014

48TJF008-012

Single-Package Rooftop Heating/Cooling Units

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

1a 6a

PC 111

Catalog No. 564-934

Printed in U.S.A.

Form 48TJ-13SI

Pg 1

9-96

Replaces: 48TJ-10SI

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Other Manuals for Carrier 48TJD008-014

Summary

Page 2 - Fig. 1 — Horizontal Conversion Panels

SLAB MOUNT (Horizontal Units Only) — Provide a levelconcrete slab that extends a minimum of 6 in. beyond unitcabinet. Install a gravel apron in front of condenser coil airinlet to prevent grass and foliage from obstructing airflow.NOTE: Horizontal units may be installed on a roof curb ifrequired. St...

Page 3 - Fig. 2 — Roof Curb Details

UNIT SIZE ‘‘A’’ ROOF CURB 48TJ ACCESSORY 008-014 1 8 -2 9 [356] CRRFCURB003A00 2 8 -0 9 [610] CRRFCURB004A00 UNIT SIZE 48TJ ‘‘B’’ ‘‘C’’ ‘‘D’’ ALT DRAIN HOLE ‘‘E’’ GAS POWER CONNECTION CONTROL CONNECTION CONNECTOR ACCESSORY PACKAGE 008-014 2 8 -8 7 ⁄ 16 9 [827] 1 8 -10 15 ⁄ 16 9 [583] 1 3 ⁄ 4 9 [45] ...

Page 4 - Fig. 3 — Unit Leveling Tolerances; Fig. 6 — Rigging Details

Locate mechanical draft system flue assembly at least 48 in. from any opening through which combustion prod-ucts could enter the building, and at least 48 in. from an ad-jacent building or combustible material. When unit is locatedadjacent to public walkways, flue assembly must be at least7 ft above...

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