Carrier 48TCA04---A12- Manual

Carrier 48TCA04---A12

Carrier 48TCA04---A12– Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – must; WARNING; UNIT ARRANGEMENT AND ACCESS; General; Routine Maintenance
  • Page 3 – Seasonal Maintenance
  • Page 4 – ELECTRICAL SHOCK HAZARD; Belt
  • Page 5 – COOLING; UNIT OPERATION AND SAFETY HAZARD; Condenser Coil
  • Page 7 – Evaporator Coil
  • Page 8 – PURON; Refrigerant Charge; No Charge; SEAT
  • Page 9 – Suction Pressure; COOLING CHARGING CHARTS
  • Page 13 – Table 1 – Cooling Service Analysis
  • Page 14 – Compressor; CAUTION; Filter Drier; Troubleshooting Cooling System; CONVENIENCE OUTLETS
  • Page 15 – SMOKE DETECTORS; System
  • Page 16 – Sensor; Smoke Detector Locations; Location
  • Page 17 – Completing Installation of Return Air Smoke; Screws; FIOP Smoke Detector Wiring and Response
  • Page 18 – Sensor and Controller Tests; Sensor Alarm Test; Sensor Alarm Test Procedure
  • Page 20 – Detector Cleaning; INDICATORS
  • Page 21 – Troubleshooting
  • Page 22 – PROTECTIVE DEVICES; Compressor Protection; GAS HEATING SYSTEM
  • Page 23 – Fuel Types and Pressures; Table 4 – Natural Gas Supply Line Pressure Ranges
  • Page 24 – Flue Gas Passageways
  • Page 25 – Burners and Igniters; Orifice
  • Page 26 – Limit Switch; Burner Ignition
  • Page 27 – Table 8 – LED Error Code Description*; IMPORTANT; Orifice Replacement
  • Page 31 – Units; Minimum heating entering air temperature; Troubleshooting Heating System
  • Page 32 – Table 13 – Heating Service Analysis; PROBLEM
  • Page 33 – Table 14 – IGC Board LED Alarm Codes
  • Page 34 – NOTE; Temperature (SAT) Sensor on Small Rooftop Units
  • Page 36 – TEMP; SEN
  • Page 37 – Table 16 – PremierLink Sensor Usage; Table 17 – Space Sensor Mode
  • Page 38 – Table 18 – Thermostat Mode; TB1 TERMINAL; RAT SEN
  • Page 39 – Wiring
  • Page 40 – Connections; COVER REMOVED; Sensor Connections
  • Page 41 – Connection
  • Page 42 – CCN Bus
  • Page 45 – Table 21 – RTU--MP Controller Inputs and Outputs; Integration Guide
  • Page 47 – MENU
  • Page 48 – Connecting Discrete Inputs; Filter Status; SW3 Protocol Selection; Baud Rate Selections
  • Page 50 – Table 22 – LEDs; The LEDs on the RTU--MP show the status of certain functions; Tx
  • Page 51 – Table 23 – Troubleshooting Alarms
  • Page 52 – Alarms; Party Integration Guide
  • Page 53 – Max Masters
  • Page 54 – Modbus
  • Page 55 – ECONOMIZER SYSTEMS
  • Page 57 – Table 27 – EconoMi$er IV Input/Output Logic; INPUTS
  • Page 58 – Setpoints
  • Page 59 – Mounting Location
  • Page 60 – Differential Enthalpy Control; Sensor Maximum Range Settings
  • Page 61 – Damper Movement
  • Page 63 – WIRING DIAGRAMS
  • Page 66 – PERSONAL INJURY HAZARD
  • Page 67 – Cooling
  • Page 68 – ELECTRICAL OPERATION HAZARD; Initial Operation and Test; Memory Reset; Field Service Test
  • Page 69 – Configuration
  • Page 71 – OPERATING SEQUENCES; Heating, Units Without Economizer
  • Page 74 – Table 29 – Available Cooling Stages; NUMBER OF
  • Page 81 – Demand Limit; FASTENER TORQUE VALUES; Table 32 – Torque Values
  • Page 82 – APPENDIX I. MODEL NUMBER SIGNIFICANCE; Model Number Nomenclature
  • Page 83 – APPENDIX II. PHYSICAL DATA
  • Page 87 – APPENDIX III. FAN PERFORMANCE; General Fan Performance Notes:; pressure caused by any FIOPs or accessories.
  • Page 88 – Phase
  • Page 89 – Phase
  • Page 95 – PHASE
  • Page 98 – Pulley Adjustment
  • Page 99 – APPENDIX IV. ELECTRICAL DATA
  • Page 102 – See notes on next page.
  • Page 103 – Fuse or breaker
  • Page 104 – APPENDIX V. WIRING DIAGRAM LIST; Wiring Diagrams; SIZE; All
  • Page 105 – APPENDIX VI. MOTORMASTER SENSOR LOCATIONS
  • Page 107 – UNIT START-UP CHECKLIST; ELECTRICAL
Loading the manual

48TCA04---A12

Nominal 3 to 10 Tons

With Puron

®

(R---410A) Refrigerant

Service and Maintenance Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

1

. . . . . . . . . . . . . . . . . . . .

UNIT ARRANGEMENT AND ACCESS

2

. . . . . . . . . . .

SUPPLY FAN (BLOWER) SECTION

4

. . . . . . . . . . . . . .

COOLING

5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PURON

R

(R--410A) REFRIGERANT

8

. . . . . . . . . . . . . .

COOLING CHARGING CHARTS

9

. . . . . . . . . . . . . . . . .

CONVENIENCE OUTLETS

14

. . . . . . . . . . . . . . . . . . . .

SMOKE DETECTORS

15

. . . . . . . . . . . . . . . . . . . . . . . . .

PROTECTIVE DEVICES

22

. . . . . . . . . . . . . . . . . . . . . . .

GAS HEATING SYSTEM

22

. . . . . . . . . . . . . . . . . . . . . .

PREMIERLINK

T

CONTROL

34

. . . . . . . . . . . . . . . . . . .

RTU--MP CONTROL SYSTEM

42

. . . . . . . . . . . . . . . . . .

ECONOMI$ER SYSTEMS

55

. . . . . . . . . . . . . . . . . . . . . .

WIRING DIAGRAMS

63

. . . . . . . . . . . . . . . . . . . . . . . . .

PRE--START--UP

66

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP, GENERAL

66

. . . . . . . . . . . . . . . . . . . . . . . .

START--UP, PREMIERLINK

T

CONTROL

68

. . . . . . . .

START--UP, RTU--MP CONTROL

68

. . . . . . . . . . . . . . . .

OPERATING SEQUENCES

71

. . . . . . . . . . . . . . . . . . . . .

FASTENER TORQUE VALUES

81

. . . . . . . . . . . . . . . . .

APPENDIX I. MODEL NUMBER SIGNIFICANCE

82

.

APPENDIX II. PHYSICAL DATA

83

. . . . . . . . . . . . . . . .

APPENDIX III. FAN PERFORMANCE

87

. . . . . . . . . . .

APPENDIX IV. ELECTRICAL DATA

99

. . . . . . . . . . . . .

APPENDIX V. WIRING DIAGRAM LIST

104

. . . . . . . .

APPENDIX VI. MOTORMASTER SENSOR

LOCATIONS

105

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNIT START-UP CHECKLIST

107

. . . . . . . . . . . . . . . . .

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment

can be hazardous due to system pressure and electrical

components. Only trained and qualified service personnel

should install, repair, or service air-conditioning

equipment. Untrained personnel can perform the basic

maintenance functions of replacing filters. Trained service

personnel should perform all other operations.

When working on air-conditioning equipment, observe

precautions in the literature, tags and labels attached to

the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for unbrazing operations.

Have fire extinguishers available for all brazing

operations.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for brazing operations. Have

fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions attached to

the unit. Consult local building codes and National

Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety--alert
symbol

. When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for

personal injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety--alert

symbol. DANGER identifies the most serious hazards

which

will

result in severe personal injury or death.

WARNING signifies a hazard which

could

result in

personal injury or death. CAUTION is used to identify

unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to

highlight suggestions which

will

result in enhanced

installation, reliability, or operation.

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Summary

Page 2 - must; WARNING; UNIT ARRANGEMENT AND ACCESS; General; Routine Maintenance

2 FIRE, EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death and/or property damage.Refer to the User’s Information Manual provided with this unit for more details.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any othe...

Page 3 - Seasonal Maintenance

3 Quarterly Inspection (and 30 days after initial start) S Return air filter replacement S Outdoor hood inlet filters cleaned S Belt tension checked S Belt condition checked S Pulley alignment checked S Fan shaft bearing locking collar tightness checked S Condenser coil cleanliness checked S Condens...

Page 4 - ELECTRICAL SHOCK HAZARD; Belt

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