Carrier 48TC*D08 - Manual

Carrier 48TC*D08

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Table of Contents:

  • Page 2 – must; UNIT ARRANGEMENT AND ACCESS; General
  • Page 3 – Routine Maintenance
  • Page 4 – Manual Outside Air Hood Screen; WARNING; Belt
  • Page 6 – COOLING; Condenser Coil
  • Page 7 – Totaline Environmentally Sound Coil Cleaner Application; CAUTION; Totaline Environmentally Sound Coil Cleaner application
  • Page 8 – Evaporator Coil Metering Devices; Refrigerant System Pressure Access Ports; PURON; Refrigerant Charge; No Charge
  • Page 9 – Suction Pressure
  • Page 10 – COOLING CHARGING CHARTS
  • Page 14 – Table 1 – Cooling Service Analysis
  • Page 15 – Compressors; Filter Drier; Troubleshooting Cooling System
  • Page 16 – CONVENIENCE OUTLETS; ELECTRICAL OPERATION HAZARD; Duty Cycle
  • Page 17 – SMOKE DETECTORS; System
  • Page 18 – Smoke Detector Locations; Location
  • Page 19 – Completing Installation of Return Air Smoke; FIOP Smoke Detector Wiring and Response
  • Page 20 – Sensor and Controller Tests; Sensor Alarm Test; Sensor Alarm Test Procedure
  • Page 22 – OPERATIONAL TEST HAZARD; Detector Cleaning; Cleaning the Smoke Detector
  • Page 23 – INDICATORS; Troubleshooting
  • Page 24 – PROTECTIVE DEVICES; Compressor Protection
  • Page 25 – Condenser Fan Motor Protection; GAS HEATING SYSTEM; Table 5 – Natural Gas Supply Line Pressure Ranges; Table 6 – Natural Gas Manifold Pressure Ranges; Table 7 – Liquid Propane Supply Line Pressure Ranges; Table 8 – Liquid Propane Manifold Pressure Ranges
  • Page 26 – Flue Gas Passageways
  • Page 27 – Burners and Igniters; EQUIPMENT DAMAGE HAZARD; Main Burners
  • Page 28 – Cleaning and Adjustment; IMPORTANT
  • Page 29 – Burner Ignition; Table 9 – LED Error Code Description*
  • Page 30 – Orifice Replacement
  • Page 31 – Table 10 – IGC Connections
  • Page 32 – Table 11 – Orifice Sizes
  • Page 33 – Minimum Heating Entering Air Temperature; Troubleshooting Heating System; Table 13 – Heating Service Analysis; PROBLEM
  • Page 34 – Table 14 – IGC Board LED Alarm Codes
  • Page 35 – CONDENSER COIL SERVICE; Repairing NOVATION Condenser Tube Leaks
  • Page 36 – NOTE; Temperature (SAT) Sensor on Small Rooftop Units
  • Page 38 – TEMP; SEN
  • Page 39 – Table 16 – PremierLink Sensor Usage; Table 17 – Space Sensor Mode
  • Page 40 – Table 18 – Thermostat Mode; TB1 TERMINAL; RAT SEN
  • Page 41 – Wiring
  • Page 42 – Connections; COVER REMOVED; Sensor Connections
  • Page 43 – Connection
  • Page 47 – Table 21 – RTU--MP Controller Inputs and Outputs
  • Page 49 – Sensor
  • Page 50 – Connecting Discrete Inputs; Integration Guide
  • Page 51 – SW3 Protocol Selection; Baud Rate Selections; Modbus; BACview; Communication LEDs
  • Page 52 – The LEDs on the RTU--MP show the status of certain functions; Tx
  • Page 53 – Table 23 – Troubleshooting Alarms
  • Page 54 – Alarms; Party Integration Guide
  • Page 59 – Table 27 – EconoMi$er IV Input/Output Logic; INPUTS
  • Page 60 – Setpoints
  • Page 61 – Differential Dry Bulb Control; Mounting Location
  • Page 62 – Differential Enthalpy Control; Sensor Maximum Range Settings
  • Page 63 – Damper Movement
  • Page 66 – WIRING DIAGRAMS
  • Page 69 – PERSONAL INJURY HAZARD; PERSONAL INJURY AND ENVIRONMENTAL; Unit Preparation
  • Page 70 – UNIT OPERATION AND SAFETY HAZARD
  • Page 71 – CONTROLS; Initial Operation and Test; Memory Reset; Field Service Test
  • Page 72 – Configuration
  • Page 75 – OPERATING SEQUENCES; Heating, Units Without Economizer
  • Page 79 – Table 30 – Available Cooling Stages; NUMBER OF
  • Page 82 – Table 31 – Linkage Modes; ROOFTOP MODE
  • Page 83 – DX Cooling OFF
  • Page 85 – FASTENER TORQUE VALUES
  • Page 86 – Table 33 – Torque Values
  • Page 87 – APPENDIX I. MODEL NUMBER SIGNIFICANCE; Model Number Nomenclature
  • Page 88 – APPENDIX II. PHYSICAL DATA; Physical Data
  • Page 89 – LO
  • Page 90 – APPENDIX III. FAN PERFORMANCE; PHASE
  • Page 93 – Pulley Adjustment
  • Page 94 – ELECTRICAL INFORMATION
  • Page 96 – APPENDIX IV. WIRING DIAGRAM LIST; Wiring Diagrams; SIZE
  • Page 97 – APPENDIX V. MOTORMASTER SENSOR LOCATIONS; temperature sensor location for this unit.
  • Page 98 – UNIT START-UP CHECKLIST; ELECTRICAL
Loading the manual

48TC*D08---D14

Nominal 7.5 to 12.5 Tons

With Puron

®

(R---410A) Refrigerant

Service and Maintenance Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS

1

. . . . . . . . . . . . . . . . . . . .

UNIT ARRANGEMENT AND ACCESS

2

. . . . . . . . . . .

SUPPLY FAN (BLOWER) SECTION

4

. . . . . . . . . . . . . .

COOLING

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PURON

R

(R--410A) REFRIGERANT

8

. . . . . . . . . . . . . .

COOLING CHARGING CHARTS

10

. . . . . . . . . . . . . . . .

CONVENIENCE OUTLETS

16

. . . . . . . . . . . . . . . . . . . .

SMOKE DETECTORS

17

. . . . . . . . . . . . . . . . . . . . . . . . .

PROTECTIVE DEVICES

24

. . . . . . . . . . . . . . . . . . . . . . .

GAS HEATING SYSTEM

25

. . . . . . . . . . . . . . . . . . . . . .

CONDENSER COIL SERVICE

35

. . . . . . . . . . . . . . . . . .

PREMIERLINK

t

CONTROL

36

. . . . . . . . . . . . . . . . . . .

RTU--MP CONTROL SYSTEM

44

. . . . . . . . . . . . . . . . . .

ECONOMI$ER SYSTEMS

57

. . . . . . . . . . . . . . . . . . . . . .

WIRING DIAGRAMS

66

. . . . . . . . . . . . . . . . . . . . . . . . .

PRE--START--UP

69

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START--UP, GENERAL

69

. . . . . . . . . . . . . . . . . . . . . . . .

START--UP, PREMIERLINK CONTROL

71

. . . . . . . . . .

START--UP, RTU--MP CONTROL

71

. . . . . . . . . . . . . . . .

OPERATING SEQUENCES

75

. . . . . . . . . . . . . . . . . . . . .

FASTENER TORQUE VALUES

85

. . . . . . . . . . . . . . . . .

APPENDIX I. MODEL NUMBER SIGNIFICANCE

87

.

APPENDIX II. PHYSICAL DATA

88

. . . . . . . . . . . . . . . .

APPENDIX III. FAN PERFORMANCE

90

. . . . . . . . . . .

APPENDIX IV. WIRING DIAGRAM LIST

96

. . . . . . . .

APPENDIX V. MOTORMASTER SENSOR

LOCATIONS

97

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNIT START-UP CHECKLIST

98

. . . . . . . . . . . . . . . . . .

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment

can be hazardous due to system pressure and electrical

components. Only trained and qualified service personnel

should install, repair, or service air-conditioning

equipment. Untrained personnel can perform the basic

maintenance functions of replacing filters. Trained service

personnel should perform all other operations.

When working on air-conditioning equipment, observe

precautions in the literature, tags and labels attached to

the unit, and other safety precautions that may apply.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for unbrazing operations.

Have fire extinguishers available for all brazing

operations.

Follow all safety codes. Wear safety glasses and work

gloves. Use quenching cloth for brazing operations. Have

fire extinguisher available. Read these instructions

thoroughly and follow all warnings or cautions attached to

the unit. Consult local building codes and National

Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety--alert
symbol

. When you see this symbol on the unit and in

instructions or manuals, be alert to the potential for

personal injury.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety--alert

symbol. DANGER identifies the most serious hazards

which

will

result in severe personal injury or death.

WARNING signifies a hazard which

could

result in

personal injury or death. CAUTION is used to identify

unsafe practices which

may

result in minor personal

injury or product and property damage. NOTE is used to

highlight suggestions which

will

result in enhanced

installation, reliability, or operation.

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Summary

Page 2 - must; UNIT ARRANGEMENT AND ACCESS; General

2 FIRE, EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death and/or property damage.Refer to the User’s Information Manual provided with this unit for more details.Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any othe...

Page 3 - Routine Maintenance

3 BLOWERACCESSPANEL FLUE OPENING CONTROL BOX COMPRESSOR C08450 Fig. 2 -- Typical Access Panel Location (Front) Routine Maintenance These items should be part of a routine maintenance program, to be checked every month or two, until a specific schedule for each can be identified for this installation...

Page 4 - Manual Outside Air Hood Screen; WARNING; Belt

4 22 3/8 (569 mm) HOOD DIVIDER OUTSIDEAIR CLEANABLEALUMINUMFILTER BAROMETRICRELIEF FILTERCAP FILTER C08634 Fig. 3 -- Filter Installation To remove the filter, open the spring clips. Re--install the filter by placing the frame in its track, then closing the spring clips. Manual Outside Air Hood Scree...

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