Carrier 48/50PG C03-14- User Manual

Carrier 48/50PG C03-14

Carrier 48/50PG C03-14– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – SAFETY CONSIDERATIONS; WARNING
  • Page 3 – GENERAL; Table 1 – Rooftop Units; MODEL; BASIC CONTROL USAGE; Comfort; Link Control; Comfort; ESCAPE; Scrolling Marquee
  • Page 4 – Accessory Navigator Display; Operation; System Pilot
  • Page 5 – Table 2 – Scrolling Marquee Mode and Menu Display Structure; Force Hierarchy; IMPORTANT; : The computer system software (ComfortVIEW
  • Page 6 – CAUTION; NOTE
  • Page 8 – CONTROLS QUICK SET−UP
  • Page 9 – Economizer
  • Page 10 – Programming Operating Schedules
  • Page 12 – SERVICE TEST; Independent Outputs; Fan Test; Configuration; Cooling Test; Configuration; Humidi−MiZer; Configuration
  • Page 13 – THIRD PARTY CONTROL
  • Page 14 – − Third Party Smoke Detector Wiring; Economizer Monitoring; Economizer Damper Control; CONTROLS OPERATION; Display Configuration; Unit Configuration
  • Page 15 – Modes
  • Page 17 – Occupancy Determination; Level 1 Priority; Level 3 Priority; Indoor Fan Operation; Thermostat Control
  • Page 18 – Cooling Operation; Cooling Mode Control; Staging Control
  • Page 19 – Space Sensor Control; Compressor Control
  • Page 20 – sensing on circuit A.; Table 5 – Outdoor Fan Level Transitions
  • Page 21 – Heating Operation; Heating Mode Control
  • Page 22 – Heat Relay Control
  • Page 23 – HCSP; Economizer Actuator Communications; Unoccupied Free Cooling
  • Page 24 – Power Exhaust; Optional Humidi−MiZer; Dehumidification Demand
  • Page 28 – Reheat Control
  • Page 29 – Reheat Mode Diagnostic Help
  • Page 30 – Humidi−MiZer System Valve Locations; Air Baffles
  • Page 31 – Air Baffle Dimensions
  • Page 33 – VENTILATION FOR PEOPLE; IAQ Control
  • Page 34 – not
  • Page 35 – Table 11 – Cooling Fan Speed Determination; Temperature Compensated Start; Setting Up the System; Temperature Compensated Start Logic; CCN OAT Broadcast (BROD
  • Page 36 – Demand Limit; Linkage
  • Page 37 – Alarm Handling; CCN Alarm Broadcast; TROUBLESHOOTING; Complete Unit Stoppage; Viewing and Clearing Unit Alarms; Alarms
  • Page 38 – Diagnostic Alarm Codes and Possible Causes; Alert Code T074 − Space Temperature Thermistor Failure
  • Page 41 – Link
  • Page 44 – Control Module Communication; Red LED; Communication Failures; Device
  • Page 45 – Cooling Troubleshooting; Table 14 – Cooling Service Analysis; PROBLEM; Excessive Condenser Pressures.
  • Page 46 – operation. Check the current alarms and; Humidi-MiZer unit compared to a standard unit.; Table 15 – Humidi-MiZer Service Analysis
  • Page 47 – Economizer Troubleshooting; Table 16 – Economizer Service Analysis; Damper Does Not Move.
  • Page 48 – Heating Troubleshooting; See Table 19 for electric heating service analysis.; Table 17 – Gas Heating Service Analysis; Heat Will Not Turn On.
  • Page 49 – IDM; IGC Service Analysis Logic
  • Page 50 – Table 18 – IGC Board LED Alarm Codes; Table 19 – Electric Heat Service Analysis
  • Page 51 – Phase Loss Protection; Phase Reversal Protection; LED STATUS; Thermistor Troubleshooting; Air Temperatures; SAT and OAT Thermistor Mounting; Thermistor/Temperature Sensor Check; location with an accurate thermocouple-type
  • Page 52 – Sensor Trim; Transducer Troubleshooting
  • Page 54 – Table 21 – Temperature (
  • Page 55 – MAJOR SYSTEM COMPONENTS; General
  • Page 59 – System Control Wiring Schematic(48PG08−16 Shown)
  • Page 60 – System Control Wiring Schematic(50PG08−16 Shown)
  • Page 61 – System Power Wiring Schematic and Legend
  • Page 63 – System Control Schematic
  • Page 65 – Control Schematic
  • Page 67 – System Power Schematic
  • Page 68 – IFM; UNIT; IFC
  • Page 70 – Component Arrangement
  • Page 71 – jumper that is factory set to ‘1.’; Do not change this setting.; STATUS
  • Page 72 – Table 23 – MBB Connections
  • Page 74 – Table 24 – ECB Connections
  • Page 75 – Table 25 – IGC Connections
  • Page 76 – Low Voltage Terminal Strip; Low−Voltage Terminal Strip
  • Page 77 – ENTER; Accessory Navigator; Interface; : Conductors and drain wire must be 20 AWG (American; MANUFACTURER; The RJ14 CCN connector on TB1 can also be used, but is; : A shorted CCN bus cable will prevent some
  • Page 78 – CCN System Architecture; EnergyX
  • Page 79 – Field-Installed Accessories; Space Temperature Sensor Averaging
  • Page 80 – BLK
  • Page 82 – Space Humidity Sensor; SERVICE; Puron; must; Cleaning; Coil Maintenance and Cleaning Recommendation
  • Page 84 – Removing Heat Exchanger Ceramic; Combustion−Air Blower; Lubrication; Compressors; UNIT DAMAGE HAZARD; Cover extended roof work area with an impermeable plastic; Multifak 2
  • Page 85 – Typical Gas Heating Section; Condenser and Evaporator−Fan Motor Bearings; Evaporator Fan Service and Replacement; Fan deck can now be slid out to access serviceable; To replace fan deck to operating position, slide fan deck; Evaporator−Fan Motor Adjustment
  • Page 86 – Table 27 – Belt Tension Adjustment; VOLTAGE; Evaporator−Fan Alignment and Adjustment; Evaporator Fan Belt Tension Adjustment
  • Page 87 – NOVATION Heat Exchanger Coils; Repairing Tube Leaks; EQUIPMENT DAMAGE HAZARD; Replacing the NOVATION Heat Exchanger Coil; Verify Sensor Performance; Do not; Evacuation; Deep Vacuum Method; Deep Vacuum Graph
  • Page 88 – Triple Evacuation Method; Refrigerant Charge; UNIT OPERATION AND SAFETY HAZARD; No Charge; Low Charge Cooling; Adaptive Dehumidification System; Service Test
  • Page 91 – Table 28 – Altitude Compensation*
  • Page 92 – NATURAL GAS; PROPANE GAS; ELEVATION; Main Burner Removal
  • Page 93 – Spark Gap Adjustment; refrigerant is required on every unit.; Compressor Rotation; Overcurrent; Each compressor has internal line break motor protection.; Overtemperature; Evaporator Fan Motor Protection
  • Page 94 – APPENDIX A — LOCAL DISPLAY AND CCN TABLES; MODE — RUN STATUS
  • Page 95 – APPENDIX A — LOCAL DISPLAY AND CCN TABLES (CONT)
  • Page 97 – MODE — SERVICE TEST
  • Page 98 – MODE — SET POINTS
  • Page 99 – MODE — OUTPUTS
  • Page 100 – MODE — CONFIGURATION
  • Page 108 – MODE — TIME CLOCK; CCN ONLY TABLES
  • Page 109 – MODE — OPERATING MODES
  • Page 111 – MODE — ALARMS
  • Page 112 – Circuit Subcooling mode = REHEAT 1; (Thermostat Control Type configuration is ignored)
  • Page 113 – APPENDIX C — START−UP DATA; Fan Performance — 48PGD03 Vertical Units; Fan Performance — 48PGD04 Vertical Units
  • Page 114 – Fan Performance — 48PGE04 Vertical Units; Fan Performance — 48PGF04 Vertical Units
  • Page 115 – Fan Performance — 48PGD05 Vertical Units; Fan Performance − 48PGE05 Vertical Units
  • Page 116 – Fan Performance — 48PGF05 Vertical Units; Fan Performance — 48PGD06 Vertical Units
  • Page 117 – Fan Performance — 48PGE06 Vertical Units; Fan Performance − 48PGF06 Vertical Units
  • Page 118 – Fan Performance — 48PGD07 Vertical Units; Fan Performance — 48PGE07 Vertical Units
  • Page 119 – Fan Performance — 48PGF07 Vertical Units; Fan Performance — 48PGD08 Vertical Units
  • Page 120 – Fan Performance — 48PGE08 Vertical Units; Fan Performance — 48PGF08 Vertical Units
  • Page 121 – Fan Performance — 48PGD09 Vertical Units; Fan Performance — 48PGE09 Vertical Units
  • Page 122 – Fan Performance — 48PGF09 Vertical Units; Fan Performance — 48PGD12 Vertical Units
  • Page 123 – Fan Performance — 48PGE12 Vertical Units; Fan Performance — 48PGF12 Vertical Units
  • Page 124 – Fan Performance — 48PGD14 Vertical Units
  • Page 125 – Fan Performance — 48PGE14 Vertical Units
  • Page 126 – Fan Performance — 48PGF14 Vertical Units
  • Page 127 – Fan Performance — 48PGD03 Horizontal Units; Fan Performance — 48PGD04 Horizontal Units
  • Page 128 – Fan Performance — 48PGE04 Horizontal Units; Fan Performance — 48PGF04 Horizontal Units
  • Page 129 – Fan Performance — 48PGD05 Horizontal Units; Fan Performance — 48PGE05 Horizontal Units
  • Page 130 – Fan Performance — 48PGF05 Horizontal Units; Fan Performance — 48PGD06 Horizontal Units
  • Page 131 – Fan Performance — 48PGE06 Horizontal Units; Fan Performance — 48PGF06 Horizontal Units
  • Page 132 – Fan Performance — 48PGD07 Horizontal Units; Fan Performance — 48PGE07 Horizontal Units
  • Page 133 – Fan Performance — 48PGF07 Horizontal Units; Fan Performance — 48PGD08 Horizontal Units
  • Page 134 – Fan Performance — 48PGE08 Horizontal Units; Fan Performance — 48PGF08 Horizontal Units
  • Page 135 – Fan Performance — 48PGD09 Horizontal Units; Fan Performance — 48PGE09 Horizontal Units
  • Page 136 – Fan Performance — 48PGF09 Horizontal Units; Fan Performance — 48PGD12 Horizontal Units
  • Page 137 – Fan Performance — 48PGE12 Horizontal Units; Fan Performance — 48PGF12 Horizontal Units
  • Page 138 – Fan Performance — 48PGD14 Horizontal Units
  • Page 139 – Fan Performance — 48PGE14 Horizontal Units
  • Page 140 – Fan Performance — 48PGF14 Horizontal Units
  • Page 141 – Fan Performance — 50PG03 Vertical Units; Fan Performance — 50PG04 Vertical Units
  • Page 142 – Fan Performance — 50PG05 Vertical Units; Fan Performance — 50PG06 Vertical Units
  • Page 143 – Fan Performance — 50PG07 Vertical Units; Fan Performance — 50PG08 Vertical Units
  • Page 144 – Fan Performance — 50PG09 Vertical Units; Fan Performance — 50PG012 Vertical Units
  • Page 145 – Fan Performance — 50PG014 Vertical Units
  • Page 146 – Fan Performance — 50PG03 Horizontal Units; Fan Performance — 50PG04 Horizontal Units
  • Page 147 – Fan Performance — 50PG05 Horizontal Units; Fan Performance — 50PG06 Horizontal Units
  • Page 148 – Fan Performance — 50PG07 Horizontal Units; Fan Performance — 50PG08 Horizontal Units
  • Page 149 – Fan Performance — 50PG09 Horizontal Units; Fan Performance — 50PG12 Horizontal Units
  • Page 150 – Fan Performance — 50PG14 Horizontal Units; GENERAL NOTES FOR FAN PERFORMANCE DATA TABLES
  • Page 151 – Fan Performance — 48PMD16 Vertical Supply / Return Units
  • Page 152 – Fan Performance — 48PMD20 Vertical Supply/Return Units
  • Page 153 – Fan Performance — 48PMD24 — Vertical Supply/Return Units
  • Page 154 – Fan Performance — 48PMD28 — Vertical Supply/Return Units
  • Page 155 – Fan Performance — 50PM16 Vertical Supply / Return Units
  • Page 157 – Fan Performance — 50PM28 — Vertical Supply/Return Units
  • Page 159 – Fan Performance — 48PMD20 — Horizontal Supply/Return Units
  • Page 160 – Fan Performance — 48PME20 — Horizontal Supply/Return Units; Fan Performance — 48PMF20 — Horizontal Supply/Return Units
  • Page 161 – Fan Performance — 48PMD24 — Horizontal Supply/Return Units; Fan Performance — 48PME24 — Horizontal Supply/Return Units
  • Page 162 – Fan Performance — 48PMF24 — Horizontal Supply/Return Units
  • Page 163 – Fan Performance — 48PMD28 — Horizontal Supply/Return Units
  • Page 164 – Fan Performance — 48PME28 — Horizontal Supply/Return Units
  • Page 165 – Fan Performance — 48PMF28 — Horizontal Supply/Return Units
  • Page 166 – Fan Performance — 50PM16 Horizontal Supply / Return Units; Fan Performance — 50PM20 — Horizontal Supply/Return Units
  • Page 167 – Fan Performance — 50PM24 — Horizontal Supply/Return Units
  • Page 168 – Fan Performance — 50PM28 — Horizontal Supply/Return Units; Static pressure losses from accessories and options
  • Page 169 – APPENDIX D — ADDITIONAL START−UP DATA
  • Page 170 – Evaporator Fan Motor Specifications − 48/50PG; DRIVE
  • Page 171 – Low
  • Page 172 – Evaporator Fan Motor Specifications − 48PM16−28
  • Page 173 – Evaporator Fan Motor Specifications − 48PM16−28 (cont)
  • Page 174 – Evaporator Fan Motor Specifications − 50PM16−28
  • Page 175 – Evaporator Fan Motor Specifications − 50PM16−28 (cont)
  • Page 176 – Fan Rpm at Motor Pulley Settings* − 48/50PG; Fan RPM at Motor Pulley Settings* − 48PM16−28
  • Page 177 – Fan RPM at Motor Pulley Settings* − 50PM16−28
  • Page 188 – UNIT START-UP CHECKLIST; ELECTRICAL
Loading the manual

48/50PG C03-14
48/50PM C16-28
Single Package Rooftop Units
With

COMFORT

Link

t

Controls Version 5.x

and PURON

R

(R-410A) Refrigerant

Controls, Start-Up, Operation, Service

and Troubleshooting Instructions

IMPORTANT: This literature covers 48/50PG03−14 and
48/50PM16−28 models with Comfortlink Software version 5.x.
The 48/50PG C16−28 (15 – 25 ton) model reference has been
removed from this manual; however version 5.x software is
backward compatible with all Comfortlink PG models. Refer to
past manuals for obsolete model information.

TABLE OF CONTENTS

Page

SAFETY CONSIDERATIONS

2

. . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BASIC CONTROL USAGE

3

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Comfort

Link

Control

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scrolling Marquee

3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Navigator Display

4

. . . . . . . . . . . . . . . . . . . . . . . . . .

Operation

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Pilot

and Touch Pilot Devices

4

. . . . . . . . . . . . . . . . .

CCN Tables and Display

4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conventions Used in This Manual

6

. . . . . . . . . . . . . . . . . . . . . .

START−UP

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unit Preparation

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Mounting

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Refrigerant Service Ports

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Crankcase Heater(s)

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compressor Rotation

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Power Supply

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Internal Wiring

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Evaporator Fan

6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Condenser Fans and Motors

8

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Return−Air Filters

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outdoor−Air Inlet Screens

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Baffles

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Installation

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Orifice Change (48PG and 48PM)

8

. . . . . . . . . . . . . . . . . . . . . .

Gas Heat (48PG and 48PM)

8

. . . . . . . . . . . . . . . . . . . . . . . . . .

EnergyX

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLS QUICK SET−UP

8

. . . . . . . . . . . . . . . . . . . . . . . . .

Control Set Point and Configuration Log

8

. . . . . . . . . . . . . . . .

Thermostat Control

8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Space Temperature Sensor Control − Direct Wired
(T−55 or T−56 or T−59)

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

T−58 Communicating Room Sensor

9

. . . . . . . . . . . . . . . . . . . .

CCN Linkage Control

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Pilot − Communication Space Sensor

9

. . . . . . . . . . . . .

Thermidistat Control

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Space Humidistat Control

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Relative Humidity Sensor Control

9

. . . . . . . . . . . . . . . . . . . . . .

CCN Communication

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories

9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming Operating Schedules

10

. . . . . . . . . . . . . . . . . . . .

SERVICE TEST

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Independent Outputs

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan Test

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling Test

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Humidi−MiZer

Test

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Test

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THIRD PARTY CONTROL

13

. . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling/Heating Control

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dehumidification Control

13

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote Occupancy

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fire Shutdown

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Output

13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Economizer Monitoring

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Economizer Damper Control

14

. . . . . . . . . . . . . . . . . . . . . . . . .

CONTROLS OPERATION

14

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Display Configuration

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Unit Configuration

14

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Modes

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Operation

16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature Setpoint Determination

16

. . . . . . . . . . . . . . . . . . .

Occupancy Determination

17

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Indoor Fan Operation

17

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Cooling Operation

18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Heating Operation

21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Economizer

23

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Optional Humidi−MiZer

Dehumidification System

24

. . . . . .

Indoor Air Quality (IAQ)

30

. . . . . . . . . . . . . . . . . . . . . . . . . . . .

EnergyX

34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adaptive Fan

34

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Temperature Compensated Start

35

. . . . . . . . . . . . . . . . . . . . . . .

Carrier Comfort Network (CCN)

Configuration

35

. . . . . . . . .

Demand Limit

36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Linkage

36

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Alarm Handling

37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Summary

Page 2 - SAFETY CONSIDERATIONS; WARNING

2 TROUBLESHOOTING 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Complete Unit Stoppage 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Restart Procedure 37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarms and Alerts 37 . . . . . . . . . . . . . ....

Page 3 - GENERAL; Table 1 – Rooftop Units; MODEL; BASIC CONTROL USAGE; Comfort; Link Control; Comfort; ESCAPE; Scrolling Marquee

3 FIRE, EXPLOSION HAZARD Failure to follow this warning could result in personalinjury, death and/or property damage. Improper installation, adjustment, alteration, service, ormaintenance can cause property damage, personalinjury, or loss of life. Refer to the User’s InformationManual provided with ...

Page 4 - Accessory Navigator Display; Operation; System Pilot

4 Accessory Navigator Display The accessory hand-held Navigator display can be used with the48/50PG and 48/50PM units. (See Fig. 2.) The Navigator displayoperates the same way as the Scrolling Marquee device. TheNavigator display is plugged into the LEN (local equipmentnetwork) port on either TB1/TB...

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