Carrier 4-WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDEN- User Manual

Carrier 4-WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDEN

Carrier 4-WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDEN– User Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Fig. 2—Multipoise Orientations
  • Page 3 – Fig. 3—Bottom Filter Arrangement; WASHABLE
  • Page 4 – Step 3—Cleaning Burners; Table 1—Speed Selector; MANIFOLD
  • Page 5 – Step 4—Cleaning Heat Exchangers; Fig. 6—Cleaning Inlet Openings of Primary Heat; PAM
  • Page 6 – Fig. 8—Furnace Pressure and Drain Tubing Diagram; TUBE ROUTING; BURNER FLAME
  • Page 7 – Step 6—Servicing Hot Surface Ignitor; Fig. 10—Gasket on Collector Box; RTV
  • Page 9 – Step 9—Checking Heat Tape Operation (If Applicable); Fig. 12—Control Center; Com
  • Page 10 – Step 10—Winterizing; Fig. 13—Inducer Housing Drain Tube
  • Page 11 – PCB; Fig. 15—Wiring Diagram
  • Page 12 – Fig. 16—Service Label; SERVICE; COMPONENT TEST; LED CODE
  • Page 16 – SERVICE TRAINING; • Unit Familiarization
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58MXA

4-Way Multipoise Fixed-Capacity

Direct-Vent Condensing Gas Furnace

Service and Maintenance Instructions

For Sizes 040—140, Series 130

NOTE:

Read the entire instruction manual before performing any

service or maintenance.

This symbol

indicates a change since the last issue.

Index

Page

SAFETY CONSIDERATIONS ..................................................1-2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........2
GENERAL......................................................................................2
CARE AND MAINTENANCE................................................2-11

Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance................................3-4
Cleaning Burners ...................................................................4-5
Cleaning Heat Exchangers ....................................................5-7

Primary Heat Exchangers ................................................5-7
Secondary Heat Exchangers ................................................7

Flushing Collector Box and Drainage System ........................7
Servicing Hot Surface Ignitor ...............................................7-8
Electrical Controls and Wiring.................................................8
Troubleshooting ................................................................8-9-10
Checking Heat Tape Operation (If Applicable) ....................10
Winterizing ........................................................................10-11

WIRING DIAGRAM ...................................................................12
SERVICE LABEL .......................................................................13
TROUBLESHOOTING GUIDE ............................................14-15

SAFETY CONSIDERATIONS

Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.

Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety
precautions that may apply.

Follow all safety codes. In the United States, follow all safety
codes including the National Fuel Gas Code (NFGC) NFPA
54-1996/ANSI Z223.1-1996 and the Installation Standards, Warm
Air Heating and Air Conditioning Systems (NFPA 90B)
ANSI/NFPA 90B. In Canada, refer to the CAN/CGA-B149.1- and

.2-M95 National Standard of Canada, Natural Gas and Propane
Installation Codes (NSCNGPIC). Wear safety glasses and work
gloves. Have a fire extinguisher available during start-up and
adjustment procedures and service calls.

Recognize safety information. This is the safety-alert symbol

.

When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.

Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.

A93040

®

ama

CANADIAN GAS ASSOCIATION

A P P R O V E D

R

As an ENERGY STAR®
Partner, Carrier Corporation
has determined that this prod-
uct

meets

the

ENERGY

STAR® guidelines for energy
efficiency.

®

• • • • •

• • • • •

• • • • •

U L T R A H

I G H E F F

I C I E N C Y

G A S F U

R N A N C E

®

A93007

REGISTERED QUALITY SYSTEM

Fig. 1—Multipoise Furnace in Upflow Orientation

Visit www.carrier.com

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

Book 1

4

Tab

6a 8a

PC 101

Catalog No. 535-745

Printed in U.S.A.

Form 58MXA-6SM

Pg 1

5-99

Replaces: 58MXA-5SM

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Summary

Page 2 - Fig. 2—Multipoise Orientations

The ability to properly perform maintenance on this equip-ment requires certain expertise, mechanical skills, tools, andequipment. If you do not possess these, do not attempt toperform any maintenance on this equipment other than thoseprocedures recommended in the User’s Manual. FAILURETO FOLLOW THI...

Page 3 - Fig. 3—Bottom Filter Arrangement; WASHABLE

Step 1—Cleaning and/or Replacing Air Filter The air filter arrangement may vary depending on the applicationor orientation. Never operate unit without a filter or with the blower accesspanel removed. Failure to follow this warning could result ina fire or personal injury. To clean or replace the fil...

Page 4 - Step 3—Cleaning Burners; Table 1—Speed Selector; MANIFOLD

11. Reinstall condensate trap and tubing if previously removed. a. Reinstall condensate trap in hole in blower shelf. b. Connect condensate trap drain tubes. See Fig. 8 or tubing diagram on main furnace door for proper tube location. (1.) Connect 1 tube (blue or blue and white striped) from collecto...

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