Campbell Hausfeld WS1020 - Manual

Campbell Hausfeld WS1020

Campbell Hausfeld WS1020 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Shielded Metal Arc Welder; Always attach the work lead first.; General Safety
  • Page 3 – Location; Slide handle in slot toward rear of; Installation
  • Page 4 – Operation; Electrode; Assembly
  • Page 5 – General; STRIKING AN ARC
  • Page 6 – Arc Welding Basics; AMPERAGE SETTING; Welding Guidelines
  • Page 7 – SLAG REMOVAL
  • Page 8 – Troubleshooting Chart - Welder; dedicated; Troubleshooting Chart - Welds
  • Page 10 – Replacement Parts List - Model WS0900
  • Page 11 – Replacement Parts List - Models; MODEL
  • Page 12 – Glossary of Welding Terms
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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

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Operating Instructions & Parts Manual

Models WS0900, WS0950, WS1000 and WS1020

Shielded Metal
Arc Welder

CAMPBELL

HAUSFELD

This line of Campbell Hausfeld Arc
Welders is designed to be used on
standard 115V household current. These
welders are equipped with infinite
amperage control to accurately select the
proper current needed for various
welding conditions. Internal components
are thermostatically protected.

This welder can weld up to 1/8” steel in
a single pass. Recommended electrode
size is 1/16” diameter for 15 amp
circuits, up to 5/64” diameter for 20
amp circuits. For replacement
electrodes, call (800) 746-5641 for the
nearest dealer.

Unpacking

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling 1-800-746-5641.

Circuit Requirements

This equipment
requires a

dedicated 115 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses or tripped
circuit breakers can result from failure
to comply with this recommendation.

Components and Controls

1. Work Clamp - connect to work piece

2. Electrode Holder - holds electrode

welding rod

3. Power Cord - plug into 115 volt outlet.

4. On/Off Switch - lights if thermostat

has automatically shut unit off.

5. Infinite Amperage Control Knob -

turns clockwise to increase amperage
and counterclockwise to decrease
amperage.

6. Welding Amp Indicator - as the

amperage control knob (5) is rotated,
the amperage indicator moves
displaying approximate weld amps.

Electrode

Circuit Breaker or

Diameter

Slow Blow Fuse

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:

Note means any additional

information pertaining to the product
or its proper usage.

Figure 1 - Welder Components

and Controls

MODEL WS0900

MODEL

WS1020

ONLY

1/16

15 amp

5/64

20 amp

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Need

Assistance?

Call Us First!

1-800-746-5641

Description

General Safety

IN198903AV 4/97

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Summary

Page 2 - Shielded Metal Arc Welder; Always attach the work lead first.; General Safety

2 Shielded Metal Arc Welder Always keep a fireextinguisher accessiblewhile performing arcwelding operations. ● Before starting or servicing anyelectric arc welder, read andunderstand all instructions. Failureto follow safety precautions orinstructions can cause equipmentdamage and or serious persona...

Page 3 - Location; Slide handle in slot toward rear of; Installation

Safe Practices For Occupational AndEducational Eye And Face Protection ANSI Standard Z87.1, from AmericanNational Standards Institute, 1430Broadway, New York, NY 10018 Refer to the Material Safety DataSheets and the manufacturersinstructions for metals, electrodes,coatings and cleaners. Location Sel...

Page 4 - Operation; Electrode; Assembly

2. Insert filter lens. 3. Attach the stiffeners over the pins on the lens retainers (See Figure 5). 4. To attach the handle, place shield on a flat surface and press handle intoplace (See Figure 6). NOTE: If you have never welded before or have little experience, a full facehelmet is recommended. Bo...

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