Campbell Hausfeld WG3020 - Manual

Campbell Hausfeld WG3020

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Table of Contents:

  • Page 2 – Wire Feed Arc Welder; DANGER; General Safety
  • Page 3 – Cutting And Welding Processes; a. Remove the coating from the; ADDITIONAL SAFETY STANDARDS; from American; Safety and Health Standards; WARNING
  • Page 4 – Wire Installation; Assembly; Contact Tip Markings
  • Page 5 – Operation
  • Page 6 – Consumer and Wear Parts; Maintenance
  • Page 7 – Changing Wire Sizes; Welding Guidelines; General; for replacement parts.
  • Page 8 – WIRE SPEED; to the rate at; aluminum; , wire speed is typically set; TRAVEL SPEED; speed is typically faster.; TRAVEL ANGLE
  • Page 10 – Troubleshooting Chart - Welder; Troubleshooting Chart - Welds
  • Page 12 – GREEN
  • Page 14 – Replacement Parts List - Model WG3020
  • Page 15 – Glossary of Welding Terms
  • Page 16 – Notes
  • Page 17 – Emplacement d’attente pour la; AVERTISSEMENT; Commandes et Pièces Détachées; Pince de Soudeur; dans une prise de courant 115 V.; Déballage; Lors du déballage, l’examiner; Exigences De Circuit; ATTENTION; Instructions D’Utilisation & Manuel De Pièces De Rechange; Sélecteur; Généralités Sur La Sécurité; © 2001 Campbell Hausfeld / Scott Fetzer
  • Page 18 – Soudeur À L’Arc Alimenté En Fil; REMARQUE
  • Page 19 – de l’ American; a. Enlever l’enduit du métal
  • Page 20 – Installation de Fils; Installation
  • Page 21 – Marques Sur La Pointe De Contacte; Montage
  • Page 22 – INSTALLATION D’ARGON OU MÉLANGE D’ARGON; Fonctionnement
  • Page 23 – Remplacement par un fil de; POINTES DE CONTACT; pour pièces de rechange.
  • Page 24 – la buse du; ANGLE DE DÉPLACEMENT; Directives De Soudage; Généralités
  • Page 25 – , la vitesse de déplacement; la
  • Page 26 – Guide de dépannage - Soudeur; POUSSER
  • Page 27 – Guide de dépannage - Soudures
  • Page 28 – Schéma d’installation de fils WG3020; BLANC; PISTOLET
  • Page 30 – Liste De Pièces De Rechange - Modèles
  • Page 31 – Lexique de Termes de Soudage
  • Page 33 – Manual de Instrucciones y Lista de Repuestos; Para desempacar; Componentes y Controles; Pinza; PRECAUCION; ADVERTENCIA; PELIGRO; Descripción; Cortacircuito o
  • Page 34 – Ésto le indica cualquier; Soldadora Con Arco Con Alambre Continuo; Medidas de Seguridad
  • Page 35 – trabajo esté bien ventilada.
  • Page 36 – mm; Instalacion del alambre; Ensamblaje
  • Page 37 – COMO HACER LAS CONEXIONES; Funcionamiento
  • Page 38 – Piezas Consumibles o Que se; INSTALACION PARA; Mantenimiento
  • Page 39 – Cambio de tamaños de; BOBINA; Comuníquese con el
  • Page 40 – ANGULO DE DESPLAZAMIENTO; Instrucciones para Soldar
  • Page 41 – Si suelda la misma área varias
  • Page 42 – DIAGNOSTICO; Diagóstico de Averías-Soldadora; EMPUJE
  • Page 43 – Diagóstico de Averías-Soldadura
  • Page 44 – BLANCO
  • Page 46 – Lista de Repuestos - Modelos
  • Page 47 – Glosario de terminología usada por soldadores
  • Page 48 – Notas
Loading the manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN970500AV 8/01

Operating Instructions & Parts Manual

Models WG3020

Wire Feed
Arc Welder

B U I L T T O L A S T

TM

This line of Campbell Hausfeld wire feed
welders is designed to be used on
standard 115V household current. The
welders are equipped with infinite wire
speed control to accurately select the
proper wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.

These welders are designed for use with
Flux Core Arc Welding (Gasless) or Gas
Metal Arc Welding (MIG) process. As
delivered from the factory, this welder
can weld with .024” (.6 mm) to .035”
(.9 mm) diameter wire. A starter spool
of .035” (.9 mm) flux-cored wire and a
.035 tip are included.

Unpacking

Some welder components may be
found in the wire feed compartment.

When unpacking, inspect carefully for
any damage that may have occurred
during transit. Report any damaged or
missing items by calling (800) 746-5641.

Circuit Requirements

This equipment
requires a dedi-

cated 115 volt circuit. Refer to the
following chart for the correct circuit
breaker or fuse rating. Do not run
other appliances, lights, or tools on
this circuit while operating this
equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure
to comply with this recommendation.

!

CAUTION

Components and Controls

1.

Work Clamp

- connect to work

piece.

2.

Wire Feed Gun with .035 tip

3.

Power Cord

- plug into 115 volt

outlet.

4.

On/Off Switch

5.

Infinite Wire Speed Control

-

turn clockwise to increase wire
speed and counterclockwise to
decrease wire speed.

6.

Heat Selector Switches

- Selects

welding power. Four selections are
possible

7.

Polarity Hook-up

- Attach torch

cable to (+) for MIG and (-) for flux
core wire. Attach ground clamp to
opposite polarity.

8. Hold area for 20 cubic ft. bottle.

Heat

Circuit Breaker or

Selector

Slow Blow Fuse

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:

Note means any additional

information pertaining to the product
or its proper usage.

!

CAUTION

!

WARNING

!

DANGER

Low 15

amp

High

20 amp

Q

U

A

L

IT

Y

AS

S

U

RANC

E

P

ROG

RA

M

Need

Assistance?

Call Us First!

1-800-746-5641

Description

Figure 1- Model WG3020

General Safety

© 2001 Campbell Hausfeld / Scott Fetzer

For parts, manuals, product & service information

visit

www.chpower.com

or call 1-800-746-5641

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Summary

Page 2 - Wire Feed Arc Welder; DANGER; General Safety

2 Wire Feed Arc Welder Always keep a fireextinguisher accessible whileperforming arc weldingoperations. ● Before starting or servicing anyelectric arc welder, read andunderstand all instructions. Failureto follow safety precautions orinstructions can cause equipmentdamage and/or serious personalinju...

Page 3 - Cutting And Welding Processes; a. Remove the coating from the; ADDITIONAL SAFETY STANDARDS; from American; Safety and Health Standards; WARNING

Code for Safety in Welding andCutting CSA Standard W117.2, from CanadianStandards Association, Standards Sales,178 Rexdale Boulevard, Rexdale,Ontario, Canada M9W 1R3 Cutting And Welding Processes NFPA Standard 51B, from National FireProtection Association, BatterymarchPark, Quicy, MA 02269 Safe Prac...

Page 4 - Wire Installation; Assembly; Contact Tip Markings

Model WG3020 Welder components listed beloware in the wire feed compartment.Open and remove. HANDLE ASSEMBLY 1. Align handle holes to the inside of deck lid holes (as shown in Figure 2). 2. Fasten screws through top cover and into handle using the four smallscrews. WHEEL AND AXLE ASSEMBLY 1. Slide a...

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