Campbell Hausfeld WG2045 - Manual

Campbell Hausfeld WG2045

Campbell Hausfeld WG2045 – Manual, read for free online in PDF format. We hope this helps you resolve any issues you may have. If you have further questions, please contact us through the contact form.

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Table of Contents:

  • Page 2 – Wire Feed Arc Welder; DANGER; General Safety
  • Page 3 – Safety and Health Standards; ADDITIONAL SAFETY STANDARDS
  • Page 4 – LOCATION; Assembly; HANDLE AND BASE ASSEMBLY
  • Page 5 – WARNING; Contact Tip Markings; Shielding Gas Preparation
  • Page 6 – HOOKUP PROCEDURE; Operation; Metal
  • Page 7 – Welding Guidelines; Maintenance; Supply Cable Replacement; Consumable and Wear Parts; General; CHANGING WIRE SIZES
  • Page 8 – Arc Welding Basics; TRAVEL ANGLE
  • Page 9 – WELDING POSITIONS
  • Page 11 – Troubleshooting Chart - Welder; Troubleshooting Chart - Welds
  • Page 12 – OPTIONAL WIRE; For Information About This Product
  • Page 13 – Glossary of Welding Terms
  • Page 14 – Limited Warranty; What is not covered under this warranty:; Responsibilities of purchaser under this warranty:
  • Page 15 – AVERTISSEMENT; Instructions d’Utilisation et Manuel de Pièces de Rechange; Déballage; ATTENTION; Description; EXIGENCES DE CIRCUIT; Sélecteur
  • Page 16 – Soudeur à l’Arc Alimenté en Fil
  • Page 18 – Montage
  • Page 19 – Marques De Pointe De Contact
  • Page 20 – Modèles; BRANCHEMENT
  • Page 21 – REMARQUE; Remplacement du câble d’alimentation; Épaisseur Rélage de; Entretien; CHANGEMENT DE TAILLE DE FILS; Fonctionnement
  • Page 22 – Directives De Soudage; Généralités; RÉGLAGE DE CHALEUR; ANGLE DE DÉPLACEMENT
  • Page 23 – POUSSER
  • Page 24 – Guide de Dépannage - Soudeur; Pour des informations concernant ce produit,
  • Page 25 – Guide de Dépannage - Soudures
  • Page 26 – Pour de l’information concernant; Taille; FIL OPTIONNEL
  • Page 27 – Lexique de Termes de Soudage
  • Page 28 – Garantie Limitée; Responsabilités Du Garant Aux Termes De Cette Garantie:; Responsibilités De L’Acheteur Aux Termes De Cette Garantie:
  • Page 29 – Manual de Instrucciones de Operación y Partes; ADVERTENCIA; PELIGRO; Desempaque; PRECAUCION; Descripción; REQUERIMIENTOS DEL CIRCUITO; Seguridad General; Adjúntela a este manual o archívela en lugar seguro.
  • Page 30 – Soldadora Por Arco Con Alimentación de Cable
  • Page 31 – Normas de seguridad y salud; Instalación
  • Page 32 – Todavía no corte el cable suelto.; NOTA; Ensamblaje; ENSAMBLAJE DEL ASA Y LA BASE
  • Page 33 – Una luz amarilla se enciende; Para la soldadura MIG con gas; AVISO; Marcas de la punta de contacto; Preparación del gas protector; TIPOS DE GAS
  • Page 34 – Operación; PROCEDIMIENTO DE CONEXIÓN (; Ensamblaje del casco; (SOLO PARA LOS MODELOS EN; Grosor del
  • Page 35 – Mantenimiento; ANTES DE CADA USO; CADA 3 MESES
  • Page 36 – Pautas de Soldadura; Información general; ÁNGULO DE PROPAGACIÓN
  • Page 37 – PASADAS DE SOLDADURA; EMPUJE
  • Page 38 – Table de Detección y Solución de Problemas - Soldadora
  • Page 40 – ALAMBRE OPCIONAL
  • Page 41 – Glosario de Términos de Soldadura
  • Page 42 – Garantía Limitada; Responsabilidades del garante bajo esta garantía:; Responsabilidades del comprador bajo esta garantía:
Loading the manual

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN971503AV 6/03

Operating Instructions & Parts Manual

Model WG2040, WG2044, WG2045, WG3000

Wire Feed
Arc Welder

B U I L T T O L A S T

This line of Campbell Hausfeld wire feed
welders is designed to be used on
standard 115V household current. The
welders are equipped with infinite wire
speed control to accurately select the
proper wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.

This welding system is designed for use
with the Flux Core Arc Welding (FCAW)
or the Gas Metal Arc Welding (GMAW)
process. As delivered from the factory,
this welder can weld with .024” (.6mm)
to .035” (.9mm) diameter wire in MIG

and

.030” (.8mm) to .035” (.9mm)

diameter wire in flux core. A starter
spool of .035” (.9mm) flux core wire is
included.

1. Work Clamp - connect to work piece.

2. Wire Feed Gun

3. Power Cord - plug into 115 volt

outlet.

4. On/Off Switch - illuminates if

thermostat has automatically shut
unit off.

5. Infinite Wire Speed Control - turn

clockwise to increase wire speed and
counterclockwise to decrease wire
speed.

6. Heat Selector - Selects welding

power. Four selections are possible;
low 1, low 2, high 1 and high 2.

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE:

Note means any additional

information pertaining to the product
or its proper usage.

!

CAUTION

!

WARNING

!

DANGER

Figure 1 - Welder Components and Controls

See page 7 for supply cable
replacement instructions.

Q

UA

LIT

Y

A

SSURANCE

P

ROG

RA

M

Need

Assistance?

Call Us First!

1-800-746-5641

Unpacking

Welding accessories for the welder
are packed inside the wire feed
compartment.

When unpacking, inspect

carefully for any damage that may have
occurred during transit. Make sure any
loose fittings and screws, etc. are
tightened before putting unit into service.

Report any missing or damaged
items by calling 1-800-746-5641.

This equipment
requires a dedicated

115 volt circuit. Refer to the following
chart for correct circuit breaker or fuse
rating. Do not run other appliances, lights
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.

!

CAUTION

Description

CIRCUIT REQUIREMENTS

COMPONENTS AND CONTROLS

General Safety

1

3

6

5

4

2

For parts, manuals, product & service information

visit

www.chpower.com

© 2003 Campbell Hausfeld/Scott Fetzer

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Heat

Circuit Breaker or

Selector

Slow Blow Fuse

Low

15 amp

High

20 amp

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Summary

Page 2 - Wire Feed Arc Welder; DANGER; General Safety

2 Wire Feed Arc Welder Always keep a fireextinguisher accessiblewhile performing arcwelding operations. ● Before starting orservicing any electricarc welder, read andunderstand allinstructions. Failureto follow safetyprecautions or instructions can causeequipment damage and/or seriouspersonal injury...

Page 3 - Safety and Health Standards; ADDITIONAL SAFETY STANDARDS

sparks and heat do not cause flamesin hidden areas, cracks, etc. Fire hazard! Do notweld on containers or pipes that contain or have containedflammable materials or gaseous or liquidcombustibles. Arc welding closedcylinders or containerssuch as tanks or drumscan cause explosion ifnot properly vented...

Page 4 - LOCATION; Assembly; HANDLE AND BASE ASSEMBLY

NOTE: Before installing welding wire, be sure: a. Diameter of welding wire matches groove in drive roller on wire feedmechanism (See Fig. 5). The driveroller is marked with metric sizes:.6mm = .024”, .8 - .9mm = .030 –.035” b. Wire matches contact tip in end of gun. (See Fig. 6). A mismatch on any i...

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