Page 2 - IMPORTANT INFORMATION - READ CAREFULLY; N O TIC E
2 The following terms are used throughout this manual to bring attention to the presence of hazards of various risk levels,or to important information concerning product life. DA NG ER In d icates an im m in en tly h a zar d o u s sit u atio n w hi ch , if n o t avo id ed , w il l re su lt in d eath...
Page 3 - DA NG ER; o th er ap plian ce.; WA RN ING; b y o wner an d ser vice tech n ic ian .
3 DA NG ER DO N OT sto re o r use gaso lin e or oth er flam mab le vap or s or liqu id s in th e vicin it y of this o r an y o th er ap plian ce. WA RN ING Im p r o p er in stallat i on , ad ju stm en t, alter atio n , ser vic e o r m ain te na n ce can cau se p r o p er ty d am ag e, p er so n al i...
Page 4 - WAR N ING; con tain mo istur e.
4 WAR N ING Ap p liance m aterials of co n stru ction , p r od u cts o f com b u stio n an d the fu el co n t ain alum in a, silica, h e av y m e tal s, car b o n m o n o xi d e, n it r o g e n o xi d es , a ld e h yd es a n d / o r o th er to x ic o r h ar m fu l su b stances wh ich can cau se d ea...
Page 5 - Tables of Contents; Electrical and Sequence of Operation 20
5 Tables of Contents I. Pre-Installation ..................................... 7 II. Knockdown Boiler Assembly ............... 9 III. Water Piping and Trim ...................... 12 IV. Venting ............................................... 18 V. Electrical and Sequence of Operation 20 Figure 1: RS...
Page 7 - . LOCATE BOILER in front of final position before; LOCATE so that smoke pipe connection to chim-; Figure 2: Minimum Clearances to Combustible Materials
7 A . INSPECT SHIPMENT carefully for any signs of damage. 1. ALL EQUIPMENT is carefully manufactured, inspected and packed. Our responsibility ceasesupon delivery of the crated boiler to the carrier ingood condition. 2. ANY CLAIMS for damage or shortage of shipment must filed immediately against the...
Page 9 - Figure 3: Base on Skid
9 II. Knock-Down Boiler Assembly H. INSTALLING THE JACKET 1. Before jacket can be secured to boiler assembly tankless heater coil or blank plate must be attached.Using rubber gasket and bolts provided secureheater coil or blank plate to boiler extension byinserting the bolts from the backside of the...
Page 10 - Figure 5: Burner Mounting
Page 11 - Figure 6: RSA Jacket Assembly
Page 12 - III. Water Piping and Trim
12 III. Water Piping and Trim A. Design a piping system and install boiler which willprevent oxygen contamination of boiler water andfrequent water additions. 1. There are many possible causes of oxygen contami- nation such as: a. Addition of excessive make-up water as a result of system leaks. b. A...
Page 13 - . After the boiler and system have been cleaned and; C. Install Drain Valve in return piping. See Figures 8
13 Figure 7: Recommended Piping for Combination Heating and Cooling (Refrigeration) System B . Install Pressure Relief Valve. See Figures 8 and 9. Pressure Relief Valve must be installed with spindle inthe vertical position. Installation of the relief valvemust be consistent with ANSI/ASME Boiler an...
Page 15 - Figure 9: Boiler Piping for Zone Valve Zoned Heating Systems
15 Figure 9: Boiler Piping for Zone Valve Zoned Heating Systems
Page 16 - Figure 10: Recommended System Bypass Piping; . CONNECT TANKLESS HEATER PIPING AS
16 2. TEMPERING OF HOT WATER — Installation of an automatic mixing valve will lengthen thedelivery of the available hot water by mixing somecold water with the hot. This prevents the possibil-ity of scalding hot water at the fixtures. In addition,savings of hot water will be achieved since the userw...
Page 19 - Figure 13: Draft Regulator Locations
19 Figure 12: Recommended Smokepipe Arrangement and Chimney Requirements Figure 13: Draft Regulator Locations
Page 20 - attemp tin g an y electr ical wor k.
20 A . General 1. Install wiring and electrically ground boiler in accordance with requirements of the authorityhaving jurisdiction, or in absence of such require-ments the National Electrical Code, ANSI/NFPA70, and/or the CSA C22.1 Electric Code. 2. A separate electrical circuit should be run from ...
Page 22 - Figure 16: Circulator Zoned Wiring for Honeywell R8888
22 Figure 16: Circulator Zoned Wiring for Honeywell R8888
Page 23 - Figure 17: Zone Valve Zoned Wiring for R8889
Page 25 - NO TIC E; sys te m s u p pl y p ip in g .
25 NO TIC E T h e Bu r n h am E C50 00 Co n t r o l in clu d es a w at er tem p er atu r e sen so r. M o u n t t h is sen so r to th e sys te m s u p pl y p ip in g . 8. Burnham EC5000 Circulator Zoned System – Refer to Figure 19 of this manual for the electricaldiagram for this type of system. Wire...
Page 26 - Figure 19: Circulator Zoning with EC5000 Wiring Schematic
26 Figure 19: Circulator Zoning with EC5000 Wiring Schematic
Page 27 - Figure 20: Zone Valve Zoned with EC5000 Wiring Schematic
27 Figure 20: Zone Valve Zoned with EC5000 Wiring Schematic
Page 28 - O il pip in g m u st b e ab so lu tely air tigh t or
28 A . General. 1. Use flexible oil line(s) so that burner can be removed without disconnecting the oil supply. 2. A supply line fuel oil filter is recommended as a minimum for all firing rates but a pleated paperfuel oil filter is recommended for the lowest firingrate application to prevent nozzle ...
Page 29 - T WO P IPE SY ST E MS; Maximum Length of Tubing; TW O-P IPE S Y STEM S; Maxi mum Length of Tubing
29 C . Two-Pipe Oil Lines 1. For two-piped systems, where more lift is required, the two-stage fuel unit is recommended. Table 2(single-stage) and Table 3 (two-stage) showallowable lift and lengths of 3/8 inch and 1/2 inchOD tubing for both suction and return lines. Referto Figure 22. Figure 22: Two...
Page 31 - Table 4A: Becket AFG Burner
31 SOLID stream without air bubbles for approxi-mately 10 seconds. 3. Close vent fitting and burner flame should start immediately. 4. If the burner does not start immediately, check the manual overload switch on the motor, if soequipped, and the safety switch on the burnerprimary control. K. ADJUST...
Page 32 - Copy from other Manual)
32 instrumentation to obtain a CO 2 of 11.5 to 12.5% with draft of -.02” w.c. in fire box. These settingswill assure a safe and efficient operating condition.If the flame appears stringy instead of a solid flame,try another nozzle of the same type. Flame shouldbe solid and compact. After all adjustm...
Page 35 - ADDS 5-3/8” TO BOILER HEIGHT; Fasten shield to combustible floor to keep shield from
35 INSTALLATION INSTRUCTIONS FOR SHIELD REQUIRED FOR COMBUSTIBLE FLOOR This shield for combustible floors is intended for use only with the following Burnham oil-fired boilers: Use Part Number 6183504 for the following models: RSA(H)85 RSA(H)110 RSA(H)125 RSA(H)135 ADDS 4-3/16” TO BOILER HEIGHT Use ...
Page 36 - VIII. Service and Cleaning
36 VIII. Service and Cleaning A . General. Inspection service and cleaning should be conducted annually. Turn off electric power and closeoil supply valve while conducting service or mainte-nance. B . Firetubes and Combustion Chamber. (See Figure 25) NO TIC E B U R N E R S H U T D O W N : O p e n S ...
Page 37 - B u rn h am C o r po r a ti on R e g ion a l O f f i c es
37 IX. Repair Parts All RSA Repair Parts may be obtained through your local Burnham Wholesale distributor. Should you require assistance in locating a Burnham distributor in your area, or have questions regarding the availabilityof Burnham products or repair parts, please contact your Burnham Region...
Page 38 - REPAIR PARTS
38 NOTE: When ordering parts always give the serial number and model number shown on the boiler. Also provide the name of the part(s) shown below: Figure 26: RSA85-135 Bare Boiler Repair Parts REPAIR PARTS
Page 39 - B OIL ER MODE L
39 B OIL ER MODE L 'A ' 'B ' RS A85 12 603350112 RS A110 16 603350116 RS A125 12 603350212 RS A135 16 603350216 ITEM N O. QTY. DE SC RIP TIO N PART N O. 1 2 W ing Nut, 1/4 - 20 80860910 2 10 W as her, Flat 1/4 (SAE) 80860633 3 1 Canopy As sembly 6113509 4 2 1/2" Thick x 1" x 12-3/8" Cera...
Page 41 - B oiler Model
41 B oiler Model 'A ' 'B' RS A170 10 6306332 RS A195 13 6306329 RS A240 16 6306309 RS A285 19 6306310 ITEM N O. D ESCR IPTI ON PART N O. 1 J ac k e t Top P a n el As se m bl y 60435022 2 C an o py As se m bl y 6113510 3 ½" Th ic k x 1" x 2 3" C er af el t S tr ip 9206005 4 ½" Th ic k...
Page 43 - SERVICE SCHEDULE; DATE
Page 44 - BECKETT BURNER PARTS LIST FOR RSA SERIES STEEL BOILERS
44 BECKETT BURNER PARTS LIST FOR RSA SERIES STEEL BOILERS FOR REPLACEMENT OIL BURNER PARTS, CONTACT YOUR WHOLESALER OR THE BURNERMANUFACTURER: R. W. BECKETT CORP.38251 CENTER RIDGE RD.P. O. BOX 1289ELYRIA, OHIO 44036 1-800-645-2876 NOTE: When ordering parts always give the serial and model numbers s...
Page 45 - Ordering Information for Quality Replacement Parts; Figure 29: BECKETT AFG MODEL BURNER
45 Ordering Information for Quality Replacement Parts Figure 29: BECKETT AFG MODEL BURNER
Page 47 - Figure 30: BECKETT AF and SF MODEL BURNERS
47 Ordering Information for Quality Replacement Parts Figure 30: BECKETT AF and SF MODEL BURNERS