Page 2 - ONLY; CAUTION: FOR YOUR SAFETY; LP
Page 2 P3, P4 WARNING R EFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS . I MPROPER INSTALLATION , ADJUSTMENT , ALTERATION , SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE . F OR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER , SERVI...
Page 4 - O N G R AT U L AT I O N S
Page 4 P3, P4 Model No. Dealer Serial No. Dealer Phone No. Gas Type: Propane Natural Date of Purchase Your Broilmaster ® Premium Gas Grill is identified by model number, serial number, and gas type. This information is provided on a product identification label located on thegrill’s control panel. F...
Page 5 - dealer. To locate a dealer in
P3, P4 Page 5 P ARTS D IAGRAM All repair part orders should be placed through your local Broilmaster ® dealer. To locate a dealer in your area, contact Broilmaster Customer Service at 800-851-3153 • WWW .broilmaster.com. To ensure prompt and accurate service, please provide the following information...
Page 7 - Before You Begin
P3, P4 Page 7 G RILL A SSEMBLY Recommended Tools These items are recommended for the assemblyof your grill: • Phillips screwdriver• Adjustable wrench set• Socket set• Soapy water solution (to test for leaks)• Liquid soap (for foam grip) Grill Mountings Assemble your base option before assemblingyour...
Page 8 - Burner Stabilizing Arm; RILL; Installing the Igniter
Page 8 P3, P4 Burner Stabilizing Arm (Portable Cart Models Only) On the burner assembly (18) remove the rearscrew, insert the burner stabilizing arm (40), andreinstall the screw as shown. F IGURE 7. Note: Burner Stabilizing Arm, Burner StabilizingBracket, and Securing the Burner sections of thismanu...
Page 9 - Installing the Burner
P3, P4 Page 9 G RILL A SSEMBLY Burner Stabilizing Bracket (Portable Cart Models Only) Tip: Test the alignment of the burner stabilizingbrackets before tightening the burner stabilizingbracket. Install the burner stabilizing bracket (41) andfasten with the 10-24 x 3/4 phillips screw and10-24 wing nut...
Page 10 - Lid Stop; H a n d l e
Page 10 P3, P4 G RILL A SSEMBLY Securing the Burner (Portable Cart Models Only) Secure the burner by aligning the burner stabilizingbracket and the burner stabilizing arm andfastening with a screw (42) and a keps nut (28).F IGURE 12. Lid Stop Attach the lid stop assembly to the grill bottom asshown....
Page 11 - Grid Lifter
P3, P4 Page 11 G RILL A SSEMBLY Installing Racks Place the briquet rack on the burner assembly. Position the ceramic briquets evenly on thebriquette rack without overlapping. Set the multilevel cooking grids F IGURE 17. 17 5 4 F IGURE 17 Grid Lifter Assemble the grid lifter as shown. F IGURE 18. Whe...
Page 13 - Connection Requirements
P3, P4 Page 13 P ROPANE G AS G RILLS Propane Cylinder Safety Liquid Propane (LP) gas has a long history ofsafe use when the safety precautions providedin this manual are followed. F AILURE TO FOLLOW THESE SAFETY PRECAUTIONS COULD RESULT IN A FIRE OR EXPLOSION CAUSING PROPERTY DAMAGE OR PERSONAL INJU...
Page 14 - Connecting to Propane Gas; ROPANE
Page 14 P3, P4 Connecting to Propane Gas Position the cylinder in the opening in the bottom ofthe cart and secure with the cylinder retainingbracket. F IGURE 20. Attach the pressure regulator to the Propanegas cylinder’s valve using the plastic handwheel.Tighten in a clockwise motion to achieve a ga...
Page 15 - Gas Conversion
P3, P4 Page 15 G AS C ONVERSION Propane grills include a conversion kit fornatural gas. If you have a natural grill and wishto convert it to propane you will need topurchase the optional conversion kit #CK195. Begin by removing all the components from theinside of your grill. Locate and remove theor...
Page 16 - AT U R A L
Page 16 P3, P4 Gas Type The type gas required for your grill can bedetermined from the product identification labellocated on the grill’s control panel. Questionsregarding different types of gases should bedirected to your local gas supplier. C AUTION : N EVER USE L IQUID P ROPANE (LP) GAS IN A GRIL...
Page 17 - Using the Igniter; Air Shutter Adjustment; Using Matches; OFF
P3, P4 Page 17 Checking for Gas Leaks Check for gas leaks every time you connectyour Broilmaster ® propane gas grill to a Propane gas cylinder, when a connected cylinder has notbeen used recently, or when either a natural orpropane grill is being used for the first time. C AUTION : D O NOT USE AN OP...
Page 18 - Preheating
Page 18 P3, P4 O P E R AT I O N Electrical Accessories If an electrical accessory (e.g. rotisserie) is usedon your grill, the accessory must be electricallygrounded in accordance with local codes or, in theabsence of local codes, with the National ElectricCode, ANSI/NFPA 70. In Canada, the electrica...
Page 19 - A I N T E N A N C E
P3, P4 Page 19 L R F IGURE 24 M A I N T E N A N C E Cleaning the Grill C AUTION : T O PREVENT INJURY , USE CARE WHEN CLEANING A HOT GRILL . N OTE : D O NOT USE A COMMERCIAL CLEANER ON THE COOKING GRID . D O NOT BRUSH GRIDS WHILE THEY ARE HOT . D O NOT SCRAPE GRIDS . For baked on residue use a brass ...
Page 20 - R O U B L E S H O O T I N G; P r o b l e m
Page 20 P3, P4 T R O U B L E S H O O T I N G Although the manufacturer has attempted to ensure that your grill will operate properly andsatisfactorily, sometimes problems do arise. The following troubleshooting guide lists several possibleproblems and their probable cause and solution. Flames blow o...
Page 21 - OTES
Page 22 - A R R A N T Y; L I M I T E D WA R R A N T Y
Page 22 P3, P4 W A R R A N T Y L I M I T E D WA R R A N T Y Manufactured in U.S.A. by Broilmaster, a Division of Empire Comfort Systems, Inc., P.O. Box529, Belleville, Illinois 62222. WHAT IS COVERED AND FOR HOW LONG.From the date this grill is first purchased for use, Broilmaster will make availabl...
Page 23 - ARRANTY; • Labor for replacement or repairs.
P3, P4 Page 23 W ARRANTY WHAT IS NOT COVERED• Removal and reinstallation cost. • Labor for replacement or repairs. • The costs of a service call to diagnose a problem. • Transportation and shipping cost. • Finishes on surface that are damaged by improper installation, improper storage, accident, mis...
Page 24 - OST
Page 24 P3, P4 BROILMASTER ® A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Phone: 1-800-851-3153 FAX: 1-800-443-8648 V ISIT OUR WEB SITE AT WWW .broilmaster.com F ORM N O . B100024-1-0502 T HE M OST D URABLE G RILL K NOWN T O M AN