Page 3 - WARRANTY
3 WARRANTY ROTO-MIX LLC, warrants to the original purchaser all products manufactured by it to be free from defects in material and workmanship under normal use and service. ROTO-MIX’s obligation under this warranty is limited to repairing or replacing, as the company may elect, free of charge and w...
Page 4 - SCALES WARRANTY & SERVICE POLICY; DIGI-STAR SCALE SYSTEMS
4 SCALES WARRANTY & SERVICE POLICY DIGI-STAR SCALE SYSTEMS Digi-Star, LLC warrants for a period of one year from date of installation, to correct by repair or replacement, at Digi-Star’s option, any defect in material or workmanship in any part of this product. In the event of replacement, Digi-...
Page 5 - OPERATOR QUALIFICATIONS; at least annually thereafter, the employer shall instruct; EVERY; employee in; STAY OUT OF THE WORK AREA.; instructions is not qualified to operate the machinery.; FAILURE TO READ THIS MIXER/FEEDER MANUAL AND ITS SAFETY; SAFETY
5 OPERATOR QUALIFICATIONS Operation Of this mixer/feeder shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a mixer/feeder must use good common sense. In order to be qualified, he or she must also know and meet all other qualifications, such as...
Page 6 - THIS SYMBOL MEANS; Note the use of the signal words; CAUTION
6 SAFETY TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS -ATTENTION! -BECOME ALERT! -YOUR SAF...
Page 7 - SAFETY FIRST
7 SAFETY FIRST REMEMBER: The careful operator is the best operator. Most accidents are caused by human error. Certain precautions must be observed to prevent the possibility of injury or death. OPERATING PRECAUTIONS & INSTRUCTIONS: A. Check to see that no obstructions are present in the mixer pr...
Page 8 - LIGHTING AND MARKING
8 EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufactures build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of t...
Page 11 - POSITIONING DRAWBAR; IMPORTANT: Drive components can be damaged; PTO SPEED; PREPARING TRACTOR FOR TRAILER MIXER
11 POSITIONING DRAWBAR IMPORTANT: Drive components can be damaged from excessive speed. Under no circumstances should a feed mixer equipped with 540 RPM be operated by a tractor with 1000 RPM PTO. Feed mixers are available with either 540 or 1000 RPM driveline. Match tractor PTO with the feed mixer ...
Page 12 - SAFETY SIGNS
Page 19 - Plan your route to avoid heavy traffic.; PERFORMING MAINTENANCE:
19 HIGHWAY AND TRANSPORT OPERATIONS (CONT.): Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on the highway during daylight and nightti...
Page 21 - Do not add side board extensions to the mixer.
21 READ THE FOLLOWING BEFORE WELDING ON THIS MIXER/FEEDER When welding on your mixer/feeder, do not allow the current to flow through the ball bearings or the roller chains. Ground directly to the item being welded. Always disconnect the scale instrumentation from the weigh bars or load cells and th...
Page 22 - the spout height without first closing the door.; THE ROTO-HAY PROCESSOR MUST BE PROPERLY USED; ROUND BALES
22 OPERATION: Trailer mounted mixers can be furnished with single tractor controls or dual controls. Dual controls are standard unless specified. 1. Single controls operate as follows: Spout goes down first - door opens second. Door closes first - spout goes up second. 2. The disadvantage of the sin...
Page 23 - LOADING INSTRUCTIONS FOR HAY PROCESSOR; first with the mixer not running.; MIXER INFORMATION
23 LOADING INSTRUCTIONS FOR HAY PROCESSOR Load all commodities except liquids on the discharge (auger) side with the hay pan in the raised position. The raised hay pan does not affect the mixing action 1. If molasses and/or liquid protein is used, load on the rotor side of the mixer first with the m...
Page 24 - LUBRICATION CHART; DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE.; Fill the oil bath with 30 weight motor oil to sight plug level.
24 LUBRICATION CHART DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE. LOOSE OR FLOPPY CLOTHING SHOULD NOT BE WORN BY THE OPERATOR. OIL BATH: Fill the oil bath with 30 weight motor oil to sight plug level. GREASE BANK: Grease every 100 hours. FRONT END BEARINGS: Grease every 100 hou...
Page 26 - PTO CHART; Engine
26 PTO CHART 524-15 PTO GEARBOX INPUT JACKSHAFT (% ENGINE SPEED) (RATIO) SPROCKET SPROCKET DIESEL 80-85 AUTO 250 FT./LB MIN. 3:1 25 Tooth 17 Tooth TRANS Engine Rotation 48 Tooth FOR OTHER ENGINE OR TRANSMISISSION APPLICATIONS CONSULT FACTORY 1000 TRACTOR 15 Tooth 15 Tooth DRIVE (OPTIONAL) 48 Tooth 5...
Page 34 - REF. NO PART NO. DESCRIPTION; WIRING SCHEMATIC FOR STRAIGHT DOOR
34 REF. NO PART NO. DESCRIPTION QTY. 1 A 780080 PUSH BUTTON SWITCH PANEL B 780081 JOYSTICK PANEL ........................................................... 1 2 781055 TRUCK TO MIXER WIRE ASSEMBLY ............................ 1 3 780123 HYDRAULIC CONTROL VALVE...................................... 1...
Page 35 - JOYSTICK ASSEMBLY; BOTTOM; WIRE
35 JOYSTICK ASSEMBLY BOTTOM TOP TO 12 VOLT BROWN BROWN RED GREEN YELLOW GREEN RED YELLOW REF. NO PART NO. DESCRIPTION QTY. 1 781056 SWITCH WIRE ASSEMBLY ................................................... 1 2 185575 JOYSTICK BRACKET ............................................................. 1 3 3...
Page 36 - MV5 DOUBLE HYDRAULIC ASSEMBLY; A
36 MV5 DOUBLE HYDRAULIC ASSEMBLY (780123 OLD STYLE) REF. NO PART NO. DESCRIPTION QTY. 1 362209 HYDRAULIC VALVE 12V DOUBLE ................................. 1 1A 362206 12V SING MV5 HYD VLV MVSR 1500-10-50-12-TD ....... 2 2 368030 FITTING, 9/16”MOR x 3/8” FPSW 90° ............................. 4 3 36...
Page 37 - GROUND; 2V DOUBLE HYDRAULIC ASSEMBLY
37 TO JOYSTICK DO NOT USE THIS POLE TO JOYSTICK DO NOT USE THIS POLE 1 2 2 3 3 4 4 5 5 REF. NO PART NO. DESCRIPTION QTY. 1 362209 HYDRAULIC VALVE 12V DOUBLE..................................1 2 368115 FITTING, 9/16” MOR x 3/8” FPS.......................................2 3 368024 FITTING, 45° SWIVEL ...
Page 38 - PUMP
38 REF. NO PART NO. DESCRIPTION QTY. 1 336008 BUSHING, SH1/2” QD...................................................... 1 2 324040 SHEAVE, 1B 4.0” V-BELT ................................................ 1 3 189053 HYDRAULIC PUMP BRACKET........................................ 1 4 362017 HYDRAULIC PUM...
Page 39 - RESERVOIR
39 OIL RESERVOIR ASSEMBLY (780205) REF. NO PART NO. DESCRIPTION QTY. 1 362550 FILLER CAP ......................................................................1 2 870477 OIL RESERVOIR WELDMENT .........................................1 3 352400 OIL FILTER ASSEMBLY.......................................
Page 40 - HYDRAULIC SCHEMATIC FOR STRAIGHT DOOR
40 HYDRAULIC SCHEMATIC FOR STRAIGHT DOOR NOTE A: CONNECT TO SPOUT CYLINDER BASE NOTE B: CONNECT TO SPOUT CYLINDER ROD END NOTE C: CONNECT TO DOOR CYLINDER BASE NOTE D: CONNECT TO DOOR CYLINDER ROD END REF. NO PART NO. DESCRIPTION QTY. 1 780064 HYDRAULIC PUMP ASSEMBLY ...................................
Page 41 - HYDRAULIC; STATIONARY HYDRAULIC ASSEMBLY
41 REF. NO PART NO. DESCRIPTION QTY. 1 781004 HYDRAULIC VALVE ASSEMBLY............................................ 1 A 352205 SINGLE HYDRAULIC VALVE, 120V ....................................... 1 B 368030 FITTING, 9/16” MOR x 3/8” FPSW 90° .................................... 2 C 368115 FITTING, 9/...
Page 43 - DESCRIPTION; WHEEL
43 524-15 HAND WHEEL ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 850079 HAND WHEEL FRAME WELDMENT ................................... 1 2 850145 524 STATIONARY DOOR WELDMENT ............................... 1 3 872030 HAND WHEEL WELDMENT.................................................. 1 4 872349 B...
Page 44 - PIVOT; 7” SPOUT ASSEMBLY
44 #750044 .............................. 17” SPOUT ASSY WITH MAGNET #750045 .............................. 17” SPOUT ASSY NO MAGNET 6 2 4 5 8 5A 5B 1B 1A 3 7 REF. NO PART NO. DESCRIPTION QTY. 1A 850106 17” SPOUT WELDMENT WITH MAGNET ............................... 1 1B 850107 17” SPOUT WELDMENT NO ...
Page 45 - 0” SPOUT ASSEMBLY
45 REF. NO PART NO. DESCRIPTION QTY. 1A 850093 20” SPOUT WELDMENT WITH MAGNET............................... 1 1B 850094 20” SPOUT WELDMENT NO MAGNET .................................. 1 2 150383 SPOUT PIVOT TUBE............................................................... 1 3 183152 SPOUT BACK-UP...
Page 46 - SPOUT; SPOUT MAGNET ASSEMBLY
46 REF. NO PART NO. DESCRIPTION QTY. 1A 850106 17” SPOUT WELDMENT.......................................................... 1 1B 850093 20” SPOUT WELDMENT.......................................................... 1 2 150299 SPOUT MAGNET GUARD ....................................................... 1...
Page 47 - SPOUT RUBBER
47 REF. NO PART NO. DESCRIPTION QTY. 1 A 150384 SPOUT RUBBER (17” SPOUT) ............................................... 1 B 150403 SPOUT RUBBER (20” SPOUT) ............................................... 1 2 150150 SPOUT RUBBER END PLATE ................................................ 2 3 183152 S...
Page 48 - CHAIN CONVEYOR ASSEMBLY
48 CHAIN CONVEYOR ASSEMBLY 18 12 9 3 13 1 10 2 5 1 11 6 4 8 7 20 17 15 16 14 11 21 19
Page 50 - CHAIN CONVEYOR HYDRAULIC ASSEMBLY
50 TO MOTOR PORT B REF. NO PART NO. DESCRIPTION QTY. 1 874071 CONVEYOR MOTOR PLATE WELDMENT ......................... 1 2 781329 HYD. HOSE ASSY 3/8” X 125” (3/8”MP ENDS) ................... 1 3 781328 HYD. HOSE ASSY 1/2” X 128” (1/2”MP ENDS) ................... 2 4 781327 HYD. HOSE ASSY 1/2” X 56” (...
Page 51 - FLOW; CONVEYOR HYDRAULIC ASSEMBLY (TWO CYLINDERS)
51 REF. NO PART NO. DESCRIPTION QTY. 1 781355 HYD HOSE ASSY 3/8” x 105” (3/8” MP ENDS) ............... 1 2 781328 HYD. HOSE ASSY 1/2” x 128” (1/2”MP ENDS) ............... 2 3 781337 HYD. HOSE ASSY 1/2” x 80” (1/2”MP ENDS) ................. 2 4 781356 HYD. HOSE ASSY 3/8” x 81” (3/8”MP ENDS) ............
Page 52 - SCALE
52 524-15 SCALE INDICATOR ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 872125 TRAILER SCALE ARM WELDMENT ................................... 1 2 872126 TRAILER SCALE INDICATOR WELDMENT....................... 1 3 185490 TRAILER SCALE INDICATOR TUBE ................................... 1 4 185491 HINGE...
Page 56 - ARM ROTOR ASSEMBLY
56 3 ARM ROTOR ASSEMBLY (FROM SERIAL #890573481 TO PRESENT) REF. NO PART NO. DESCRIPTION QTY. 1 850122 524 3-ARM ROTOR WELDMENT .......................................... 1 2 850125 524 WIPER TUBE WELDMENT ............................................. 3 3 850007 ROTOR SPRING COVER WELDMENT ............
Page 57 - ARM ROTOR ASSEMBLY
57 5 ARM ROTOR ASSEMBLY (FROM SERIAL #890573481 TO PRESENT) REF. NO PART NO. DESCRIPTION QTY. 1 850248 524 5-ARM ROTOR WELDMENT .......................................... 1 2 850125 524 WIPER TUBE WELDMENT ............................................. 5 3 850007 ROTOR SPRING COVER WELDMENT ............
Page 58 - 24 TOP & BOTTOM AUGER ASSEMBLIES
58 REF. NO PART NO. DESCRIPTION QTY. 1 850131 TOP AUGER 3/8” FLIGHT WELDMENT .......................... 1 2 382026 FLIGHT RH 20”OD x 6 5/8”ID x 3/8” x 14” PITCH ............ 9-1/2 3 150126 TOP AUGER PADDLE ............................................................. 3 4 850542 TOP AUGER SHAFT FLANG...
Page 59 - 24 FRONT END ASSEMBLY
59 524 FRONT END ASSEMBLY (FROM SERIAL #890573481 TO PRESENT) REF. NO PART NO. DESCRIPTION QTY. 1 340436 LB F3Y235N 2-3/16” 4-BOLT FLANGE BEARING .............. 1 2 340437 LB F3Y239N 2-7/16” 4-BOLT FLANGE BEARING .............. 1 3 340446 LB F247 2-15/16” 4-BOLT FLANGE BEARING .................... 1...
Page 61 - ELDMENT
61 524 DRIVE ASSEMBLY (FROM SERIAL #890573481 TO PRESENT) REF# PART # DESCRIPTION QT Y. 1 340556 3-1/2” MSF 56 4-BOLT FLANGE BRG ........ 1 2 189545 3-1/2” SHAFT SPACER-13/32 ...................... 1 3 850519 #120 B 48 SPROCKET W ELDMENT ........... 1 4 189546 3” SHAFT SPACER-3/8 ......................
Page 62 - 24 STATIONARY DRIVE ASSEMBLY
62 524 STATIONARY DRIVE ASSEMBLY 1 2 21 22 23 24 3 4 7 5 6 8 18 19 20 17 12 14 16 15 13 9 11 10
Page 65 - 24 TRUCK DRIVELINE ASSEMBLY; JACKSHAFT
65 524 TRUCK DRIVELINE ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 780486 1280 DRIVESHAFT ASSY. 1-1/4” x 1-3/8” ............................. 1 A 338420 1-1/4” SPICER YOKE............................................................... 1 B 338435 SPICER 1280 CROSS KIT...................................
Page 66 - CROSS
66 8 7 6 5 4 3 2 1 2 3 REF. NO PART NO. DESCRIPTION QTY. 1 338451 W-2400 YOKE 1-3/4”RB 3/8” KEYWAY ................................... 1 2 338443 W-2400 CROSS KIT ................................................................. 2 3 338473 WALTERSHIED #10 METRIC ROLL PIN................................
Page 67 - PABCO
67 REF. NO PART NO. DESCRIPTION QTY. 1 332612 60 B 20 x 1-3/4” CHAIN COUPLING SPRKT ........................... 2 2 185480 3/8” SQ. KEY x 2” ..................................................................... 3 3 320720 #60-2 RC x 20 PITCHES COMP .............................................. 1 4 ...
Page 68 - KIT
68 524 TRAILER DRIVESHAFT W-2400 (#383399) REF. NO PART NO. DESCRIPTION QTY. 1 YOKE (TRACTOR END) A 338444 YOKE 540 RPM ....................................................................... 1 B 338442 YOKE 1000 RPM ..................................................................... 1 2 338443 CR...
Page 69 - ROD; 24 TRAILER LOADCELL SCALE PARTS
69 REF. NO PART NO. DESCRIPTION QTY. 1 182881 SCALE MOUNT MIXER PAD................................................... 4 2 182915 LOADCELL CAGE PLATE ....................................................... 8 3 185997 3/8” SCALE PAD .......................................................................
Page 70 - 24 TRAILER WIEGH BAR ASSEMBLY; BAR
70 524 TRAILER WIEGH BAR ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 189294 WEIGH BAR MIXER PAD ........................................................ 4 2 872360 2-1/2” T-BAR WELDMENT ....................................................... 4 3 860055 2-1/2” BAR BLOCK WELDMENT .......................
Page 71 - 24 TRUCK SCALE FRAME ASSEMBLY; FRAME
71 524 TRUCK SCALE FRAME ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 870527 SCALE FRAME WELDMENT................................................... 1 2 182998 TRUCK FRAME BRACKET...................................................... 4 3 870519 MIXER CHECK WELDMENT .....................................
Page 72 - 24 TRUCK 2-1/2” WEIGH BAR SCALE FRAME ASSEMBLY
72 524 TRUCK 2-1/2” WEIGH BAR SCALE FRAME ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 872163 524 TRUCK WEIGH BAR FRAME ......................................... 1 2 872159 2-1/2” WEIGH BAR MOUNT WELDMENT .......................... 4 3 182998 TRUCK FRAME BRACKET ........................................
Page 73 - 24 STATIONARY LOAD CELL SCALE FRAME ASSEMBLY
73 524 STATIONARY LOAD CELL SCALE FRAME ASSEMBLY 5 6 6 7 4 2 3 2 3 4 1 REF. NO PART NO. DESCRIPTION QTY. 1 850150 524 STATIONARY SCALE FRAME WELDMENT ................... 1 2 870501 SCALE CHECK ROD WELDMENT ......................................... 2 3 871053 TRAILER CHECK ROD WELDMENT .................
Page 77 - 24 ROTO-HAY PROCESSOR ASSEMBLY
77 524 ROTO-HAY PROCESSOR ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 872351 524 HAY PAN WELDMENT ................................................... 1 2 850144 524 HAY PAN TUBE WELDMENT ........................................ 1 3 150198 BAFFLE PLUNGER ................................................
Page 79 - 24 BOTTOM AUGER FLOAT ASSEMBLY
79 524 BOTTOM AUGER FLOAT ASSEMBLY REF. NO PART NO. DESCRIPTION QTY. 1 850153 BEARING SLIDE PLATE WELDMENT 2-7/16” ................... 1 2 850154 BEARING SLIDE FRAME WELDMENT ............................... 1 3 150418 BEARING SLIDER PLASTIC .................................................. 2 4 4057...
Page 80 - 24 FENDERS & MUD FLAPS
80 524 FENDERS & MUD FLAPS REF. NO PART NO. DESCRIPTION QTY. 1 872108 FENDER WELDMENT............................................................. 2 2 183087 MUD FLAP STRAP .................................................................. 4 3 370202 FRONT MUD STRAP ................................
