Page 3 - INTRODUCTION; maximize safety for both yourself and others.; To purchase accessories for your tool, visit; 00-inch Track with Adapters
3 2 INTRODUCTION Thanks for purchasing the WEN Track Saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. Thi...
Page 4 - GENERAL SAFETY RULES; SAVE THESE SAFETY INSTRUCTIONS.; WORK AREA SAFETY
5 4 GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may ...
Page 5 - POWER TOOL USE AND CARE
5 4 Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFETY INSTRUCTIONS. WARNING: Read and understand all warnings, cautions and operating instructions before using this tool. Failure to follow all instructions listed below may result in personal in...
Page 6 - SPECIFIC RULES FOR YOUR TRACK SAW; SAW BLADE SAFETY
7 6 SPECIFIC RULES FOR YOUR TRACK SAW SAW BLADE SAFETY 1. Always wear protective gloves when handling saw blades. 2. Only use blades with correct size and type for both your track saw and your workpiece. • The rated diameter of the saw blade is 6.5" with a 20mm arbor. • The no-load speed of the ...
Page 7 - SECURE YOUR WORKPIECE; Specific rules for your track saw continue on the
7 6 SPECIFIC RULES FOR YOUR TRACK SAW WARNING: Do not operate the track saw until you have read and understood the following instruc- tions and the warning labels. SECURE YOUR WORKPIECE 1. To avoid blade binding or loss of control, always se- cure the workpiece to a stable platform, ensuring that bo...
Page 8 - REDUCING KICKBACK
9 8 REDUCING KICKBACK Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator, in- creasing the chances of serious personal injury. Do not rely on the safety devices built into the saw. Track saw u...
Page 9 - ELECTRICAL INFORMATION; GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
9 8 AMPERAGE REQUIRED GAUGE FOR EXTENSION CORDS 25 ft. 50 ft. 100 ft. 150 ft. 10A 16 gauge 16 gauge 14 gauge 12 gauge ELECTRICAL INFORMATION IMPORTANT: Servicing a double-insulated product requires extreme care and knowledge of the system, and should be done only by qualified service personnel using...
Page 10 - UNPACKING & TRANSPORTATION; UNPACKING; TRANSPORTING THE TRACK SAW
11 10 UNPACKING & TRANSPORTATION WARNING: Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure to follow the safety instructions may result in serious personal injury. UNPACKING Thanks for taking the plunge and buying this saw. With the help of a ...
Page 11 - KNOW YOUR TRACK SAW; TOOL PURPOSE
11 10 KNOW YOUR TRACK SAW TOOL PURPOSE Track Saws allow you to easily make miter cuts and rough cuts on large sheets of material. Refer to the following diagrams to become familiarized with all the parts and controls of your track saw. The components will be referred to later in the manual for assem...
Page 13 - ASSEMBLY & ADJUSTMENTS
13 12 ASSEMBLY & ADJUSTMENTS WARNING: Do not plug in or turn on the tool until it is fully assembled according to the instructions. Read through and become familiarized with the following procedures of handling and adjusting your track saw. Failure to follow the safety instructions may result in...
Page 15 - SETTING UP THE TRACK
15 14 15 14 NOTE: The track, track adapters, clamps, and 3mm hex wrench are not included. These items can be purchased separately at wenproducts.com . Fig. 9 B A ASSEMBLY & ADJUSTMENTS 2. Follow step "2.1" if you are using the track, follow step "2.2" if you are not using the tra...
Page 16 - CUTTING THE RUBBER STRIP; Blade
17 16 ASSEMBLY & ADJUSTMENTS piece of track (Fig. 10) and tighten the hex screws on the face side and the underside (Fig. 11). 5. Align the track along the workpiece, the right-hand (flat) side of the track is where the actual cut will occur. Clamp down the track to the work surface so the track...
Page 17 - USING THE TRACK LOCK; Track Lock
17 16 ASSEMBLY & ADJUSTMENTS USING THE TRACK LOCK The track lock is an added measure to prevent the track saw from separating from the track during operation. 1. Pull upwards on the track lock knob and rotate it counterclockwise (so the arrow on the knob points to the 0 on the base), then set th...
Page 18 - CHANGING THE SAW BLADE
19 18 ASSEMBLY & ADJUSTMENTS DANGER! Never try to use a blade larger than the stated capacity of the saw. Do not use a blade thicker than 1.9mm. It will prevent the blade screw from properly securing the blade on the arbor. Install the suitable blade for your cutting operation. See page 2 and pa...
Page 19 - OPERATION
19 18 OPERATION STARTING/STOPPING THE SAW (FIG. 18) 1. Plug in the tool. 2. To start the saw, press and hold the plunge lock but- ton, then pull the power trigger. Once the saw reaches maximum speed, plunge the saw downwards. 3. To stop the saw, release the power trigger. Allow the blade to come to ...
Page 20 - CROSS-CUTTING AND RIP CUTTING; Do not; BEVEL CUTTING
21 20 OPERATION 5. Draw a guideline along the desired path of the cut before starting your saw or the cut. Set up the track to meet the needs of your particular guide line (see “Set- ting Up the Track” on page 15). 6. Keep the cord away from the cutting area. Position the cord to prevent it from han...
Page 21 - PLUNGE CUTS
21 20 Fig. 22 Minimum Distance from Wall 16mm OPERATION PLUNGE CUTS A plunge cut is a cut that must be made inside the area of the workpiece, rather than starting from an outside edge and working inward. 1. Adjust the bevel setting to zero; see "Adjusting the Bevel Angle" on page 14. 2. Turn...
Page 22 - TROUBLESHOOTING GUIDE; Troubleshooting guide continues on the next page.
23 22 TROUBLESHOOTING GUIDE WARNING: Stop using the tool immediately if any of the following problems occur. Repairs and replace- ments should only be performed by an authorized technician. For any questions, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at [email pr...
Page 23 - MAINTENANCE; ROUTINE INSPECTION; Maintenance information continues on the next page.
23 22 TROUBLESHOOTING GUIDE PROBLEM CAUSE SOLUTION Excessive noise or vibration Blade is installed improperly Ensure blade is installed in correct orientation. Blade is damaged Replace blade. Blade is not secure Make sure the blade flanges are flush against the blade and arbor bolt is tightened comp...
Page 24 - LUBRICATION
25 24 MAINTENANCE CAUTION : Most plastics are susceptible to damage from various types of commercial solvents. Do not use any solvents or cleaning products that could damage the plastic parts. Some of these include but are not limited to: gasoline, carbon tetrachloride, chlorinated cleaning solvents...
Page 25 - EXPLODED VIEW & PARTS LIST
25 24 EXPLODED VIEW & PARTS LIST 1 2 3 6 15 16 14 7 8 9 11 3 10 12 3 36 3 33 32 31 24 24 28 26 25 22 24 23 20 19 30 31 30 29 17 18 54 109 54 54 54 93 92 91 55 55 55 55 89 88 55 49 85 86 87 90 53 52 51 50 49 48 47 46 45 42 40 39 38 37 29 59 58 41 43 44 84 83 82 79 80 78 77 76 56 60 75 72 103 108 ...
Page 26 - Description
27 26 EXPLODED VIEW & PARTS LIST No. Part. No. Description Qty. 1 CT1065-001 Right Handle 1 2 CT1065-002 Power Cord Clamp 1 3 CT1065-003 Self-tapping Screw ST4x16 17 6 CT1065-006 Trigger Spring 2 7 CT1065-007 Power Switch 1 8 CT1065-008 Plunge Release Button 1 9 CT1065-009 Plunge Release Button ...
Page 28 - LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE; WARRANTY STATEMENT
PB 28 WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with this commitment and our dedication to quality. LIMITED WARRANTY OF WEN PRODUCTS FOR HOME USE GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all ...
