Weil-McLain 800062000-Brn-PO Rie BF5 - Manuals

Page 2 - INSTALLLATION PRECAUTIONS; It is suggested that the installer follow CSA standard B139.

3398 GB INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply forcombustion if the boiler room is enclosed. It may be necessary to create a window to permit sufficient air toenter the boiler room. The ...

Page 3 - TABLE OF CONTENTS

3398 GB TABLE OF CONTENTS PACKAGE CONTENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SERIAL NUMBER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

Page 4 - The Riello 15 character serial number, example,; Burner with combustion head mounted; Quantity

3398 1 GB PACKAGE CONTENTS LIST Your Riello 40 BF burner should include the following parts. Please check to make sure all parts are present before be-ginning the installation. SERIAL NUMBER IDENTIFICATION The Riello 15 character serial number, example, 06 A 8511111 00025 , is identified as follows:...

Page 5 - Model; BURNER COMPONENTS

3398 2 GB TECHNICAL DATA SPECIFICATIONS BURNER AND MOUNTING FLANGE DIMENSIONS BURNER COMPONENTS IDENTIFICATION Fuel No. 2 Fuel Oil BF3 Firing rate - Effective Output 0.50 to 0.95 US GPH - 70,000 to 133,000 BTU/h BF5 Firing rate - Effective Output 0.75 to 1.65 US GPH - 105,000 to 231,000 BTU/h Voltag...

Page 6 - MOUNTING THE BURNER TO THE BOILER; - Line up the holes in the UNIVERSAL; ELECTRICAL CONNECTIONS

3398 3 GB MOUNTING THE BURNER TO THE BOILER - Position the MOUNTING GASKET (2) be- tween the flat surface of the UNIVERSALMOUNTING FLANGE (1) installed on theburner and the appliance. - Line up the holes in the UNIVERSAL MOUN TI NG FLANGE w ith the STU DS(3) on the appliance mounting plate andsecure...

Page 7 - APPLICATION FIELD WIRING; FACTORY WIRED

3398 4 GB APPLICATION FIELD WIRING Oil Valve Capacitor GREEN BLUE BLACK BLACK WH IT E BL UE M BR O W N AL 1009-1 Burner Fan-Off Timer 6 12 8 N 1 11 9 3 2 7 Control Box 530 SE/C YELLOW BLUE RED GREY L WH IT E RED BLACK W G R B WH IT E RE D BROWN Ground FACTORY WIRED SUB BASE LIMIT Switches SAFETY Swi...

Page 9 - OIL LINE CONNECTIONS; do not exceed

3398 6 GB OIL LINE CONNECTIONS This burner is shipped with the oil pump set to operate on a single line system. To operate on a two-line system the by-pass plug must be installed. NOTE: Pump pressure must be set attime of burner start-up. A pressure gauge is attachedt o t h e PR ESS UR E PO RT ( 8) ...

Page 11 - must

3398 8 GB PUMP PURGE N O T E: T o p ro t ec t th e pump ge ar s, it i s adv is abl e to lub ri ca t e the pump prior to purging a lift system.Apply oil through the VACUUM PORT (C). A) SINGLE LINE (GRAVITY FEED SYSTEM) I. Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve sec...

Page 12 - COMBUSTION CHAMBER PRESSURE CHART; BURNER OUTPUT VS CHAMBER PRESSURE CHART; RIELLO; BURNER SET UP SHEET

3398 9 GB COMBUSTION CHAMBER PRESSURE CHART BURNER OUTPUT VS CHAMBER PRESSURE CHART D7525 (GPH) BURNER OUTPUT C H AM BE R P R ES SU R E (INCH ES W C ) 0.0 0.50 0.75 1.00 1.25 1.50 1.75 0.2 0.3 0.4 0.5 0.1 8000-6100 0 8 000-6200 0 C8512353 C8512354 Riello 40 Series BF5 BF5 Factory preset *1 BF5 Facto...

Page 13 - BURNER START-UP CYCLE

3398 10 GB BURNER START-UP CYCLE Normal Lock-out, due to light-failure Thermostat Motor Ignition transformer Valve Flame Lock-out lamp ~ 12 sec. ~ 12 sec. ~ 5 sec. D7526 2 min.

Page 14 - TROUBLE SHOOTING CHART

3398 11 GB TROUBLE SHOOTING CHART • Faulty CAD cell or seeing light before trial for ignition.• Coil wire on terminals #1 & 2 or #1 & 8 reversed.• Open coil circuit, terminals #2 & 8.• Open coil circuit, terminal #1 (530 SE only).• Open coil circuit, terminal #1 (483 SE only) will cause ...

Page 15 - A TYPICAL LAYOUT FOR BF BURNER INTAKE AIR; source. (Prevent condensation or corrosion of intake air venting); THIS INTAKE AIR LAYOUT FOR CHIMNEY APPLICATIONS ONLY

3398 12 GB A TYPICAL LAYOUT FOR BF BURNER INTAKE AIR A) Use an approved air intake kit.B) Always keep intake air run to the minimum.C) Maximum intake air run of 4 (inch) diameter, flexible or rigid type of venting = 100íD) Reduce intake air length by 10’ for every 90° elbow used. 5’ for every 45° el...

Page 16 - EXPLODED SPARE PARTS LIST

Page 17 - SPARE PARTS LIST; CODE; BF

14 3398 SPARE PARTS LIST No. CODE DESCRIPTION No. CODE DESCRIPTION 1 C8111015 • B URNER BACK COVER 2 3007077 • CRUSHABLE METAL WASHER 3/8” ID 3 3007568 • BLEEDER 4 3007028 • O-RING - PUMP PRESSURE REGULATOR 5 3007202 • REGULATOR SCREW 6 3007162 C7010002 • O-RING - PUMP COVER 7 3005719 • PUMP SCREEN ...

Page 18 - Mississauga,On L5H 3R2

3398 15 GB BURNER START- UP FORM * 35 Pond Park Rd. Hingham, MA 02043 Phone: 781-749-8292 Toll Free: 800-992-7637 Fax: 781-740-2069 2165 Meadowpine Blvd. Mississauga,On L5H 3R2 Phone: 905-542-0303 Toll Free: 800-387-3898 Fax: 905-542-1525 Burner S/N. or Model: Installer name: Company: Address: Phone...

Page 19 - Technical Support Hotline; 5 Pond Park Road

Technical Support Hotline 1-800-4-RIELLO 1-800-474-3556 35 Pond Park Road Hingham, MA 02043 Phone 781-749-8292 Toll Free 800-992-7637 Fax 781-740-2069 www.riellousa.com 2165 Meadowpine BlvdMississauga, ON L5N 6H6Phone 905-542-0303Toll Free 800-387-3898Fax 905-542-1525 www.riellocanada.com