Page 3 - Before You Begin
3 ASSEMBLED DIMENSIONS: Height: 78 in.Width: 64 in. Length: 70 in. Foot Plate Low PulleyStation High Pulley Station Lat Bar Leg Lever Butterfly Arms Press Arm Weight Stacks Backrests Leg Press Plate VKR Station Thank you for selecting the versatile WEIDER PRO ¨ 9835 Home Gym System. The WEIDER PRO ¨...
Page 4 - Assembly
4 Note: This introduction will save you moretime than it takes to read it! Identifying Parts To help you identify the small parts used in assem-bly, we have included a PART IDENTIFICATIONCHART located in the center of this manual. Placethe chart on the floor or work table and use it toquickly identi...
Page 5 - Frame Assembly; en the Nylon Locknuts yet.
2. Slide the Lat Upright (1) onto the indicated 5/16Ó x2 1/2Ó Carriage Bolts (49) in the Weight Base (14).Hand tighten two 5/16Ó Nylon Locknuts (40) onto theCarriage Bolts. Do not tighten the Nylon Locknuts yet. Slide the VKR Upright (51) onto the indicated 5/16Ó x2 1/2Ó Carriage Bolts (49) in the W...
Page 6 - Make sure that the Bolt is on the side shown.
3. Press a 2Ó Square Inner Cap (56) into the end of theTop Frame (2). Press a 2Ó Square Inner Cap (56) intoeach side of the Butterfly Frame (3). Press two 1ÓRound Inner Caps (70) into the top of the ButterflyFrame. Insert a 5/16Ó x 3Ó Bolt (92) through the bracket onthe Butterfly Frame (3) and the T...
Page 9 - Do not overtighten the; Arm Assembly
10. Press a 2Ó Square Inner Cap (56) into each end of the Leg Press Arm (9). 11. Locate and open the parts bag labeled ÒARMASSEMBLY.Ó Attach the Leg Press Bumper (53) to the Front SeatFrame (8) with the 1Ó Tap Screw (72). Lubricate the 3/8Ó x 3Ó Bolt (94). Attach the Leg PressArm (9) to the Press Ba...
Page 11 - but do not fully; Cable Assembly
16. Press a 1 3/4Ó Square Inner Cap (48) into the lower end of the Left Arm (6). Wet the lower end of the LeftArm with soapy water. Slide a 10Ó Pad (45) onto theLeft Arm. Repeat this step with the Right Arm (5). Note: The remaining parts from the parts bag labeledÒARM ASSEMBLYÓ will be used in assem...
Page 13 - but do not fully tighten it. Leave
23. Find the Rear Cable (87)Ñthis is the shortestCable. Slide one end of the Rear Cable onto the 5/16Ó x 3Ó Bolt (92). Thread another 5/16Ó Nylon Jam Nut(91) onto the Bolt, but do not fully tighten it. Leave enough room between the two Jam Nuts for theCable to pivot. 24. See the inset drawing. Attac...
Page 14 - Do not completely tighten
27. Find the Press Cable (88)Ñthis is the longestCable. Attach the end of the Press Cable (88) to the Large ÒUÓ Bracket (84) with a 1/4Ó Nylon Locknut (44)and a 1/4Ó Washer (37). Do not completely tighten the Nylon Locknut. It should be threaded onto theend of the Cable so only a couple of threads a...
Page 15 - Make sure the Cable is
30. Route the Press Cable (88) over the indicated 3 1/2Ó Pulley (82) attached to the Pulley Plates (31). The Cable must be routed from the direction shown. Refer to the inset drawing. Make sure the Cable is between the Cable Trap (80) and the Pulley. Makesure the Cable Trap is positioned to hold the...
Page 17 - Make sure the end of
38. Note: The 3 1/2Ó Pulley (82) used in this step wasattached in step 36. It is shown removed for easierpart identification. Route the Press Cable (88) around the 3 1/2Ó Pulley(82). Make sure the Cable Trap (80) is turned to hold the Cable in place and that the Cable is rout-ed as shown. Tighten th...
Page 19 - The ball on the Cable must be on the
46. Remove the indicated 3/8Ó x 2Ó Bolt (50), the 3/8Ó Nylon Locknut (42), the 3 1/2Ó Pulley (82) and theCable Trap (80) from the indicated Pulley Plates (31).Lay the Low Cable (86) over the Pulley. Re-attach thePulley and the Cable Trap to the lowest hole in thePulley Plates with the Bolt and the N...
Page 20 - Do not overtighten; Seat Assembly
49. Press a 1 1/2Ó Square Inner Cap (57) into the Rear Seat Frame (16). Insert a 1/4Ó x 2Ó Carriage Bolt (61) through the cen-ter hole in a Seat Plate (41). Attach the Seat Plate tothe Seat (17) with two 1/4Ó x 1/2Ó Screws (59). Insert the 1/4Ó x 2Ó Carriage Bolt (61) through the indi-cated hole in ...
Page 23 - How to Use the Home Gym System
23 CHANGING THE WEIGHT SETTING The home gym system features two weight stacks. Theone weight stack is connected to the lat, upper, and lowerpulley stations. The other weight stack is connected to thebutterfly and press arms and the leg press. To change the weight setting of either weight stack, inse...
Page 25 - without the Cable Trap; Make sure the Cable and Pulley move; Trouble-shooting and Maintenance; TIGHTENING THE CABLES
To tighten the cables, first insert the weight pin into themiddle of the weight stack. Slack can be removed fromthe cables in several ways: ¥ See drawing 1. Tighten the 1/4Ó Nylon Locknut (44)that connects the end of the Press Cable (88) to theLarge ÒUÓ Bracket (84). ¥ See drawing 1. Remove the 3/8Ó...
Page 26 - IMPORTANT: If the Cables have not been cor-; Cable Diagrams
26 The cable diagrams on this page and the next page show the proper routing of the High Cable (85), the LowCable (86), the Rear Cable (87), the Press Cable (88), and the Butterfly Cable (89). Use the diagrams to be surethat the Cables have been assembled correctly. The starting and ending points of...
Page 27 - WEIGHT; Weight Resistance Chart; Rear Cable
27 Weight StackÑ 5 High PulleyÑ 1 2 2 3 3 1 ÑTop Frame 4 ÑWeight Stack 4 WEIGHT PRESS BUTTERFLY LEG HIGH LOW LEG ARM ARM LEVER PULLEY PULLEY PRESS PLATES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) Top 27 20 9 10 10 52 1 53 37 18 24 24 94 2 79 50 33 40 41 141 3 101 65 38 53 53 180 4 125 83 48 66 63 22...
Page 28 - Exploded Drawing - Model No. WESY41080
49 1 2 3 4 5 6 7 7 8 9 11 12 13 14 15 16 17 97 19 17 21 21 22 22 23 23 24 25 25 26 26 27 27 28 28 29 29 29 29 30 31 33 34 36 21 21 85 85 87 31 41 41 86 87 88 88 89 89 56 66 82 38 43 20 55 55 66 50 38 40 20 42 82 80 43 42 50 40 69 69 67 67 42 50 82 55 20 55 20 49 56 58 50 43 40 20 55 20 66 82 43 43 8...
Page 29 - Part List - Model No. WESY41080; Description
Note: Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice. 1 1 Lat Upright 2 1 Top Frame 3 1 Butterfly Frame 4 1 Leg Press Upright 5 1 Right Fly Arm 6 1 Left Fly Arm 7 2 Press Arm 8 1 Front Seat Frame 9 1 Leg Press Arm 10 2 1 1/4Ó x 1/2Ó Weight Spacer 11 1 Leg P...