Page 3 - Warranty
A-3 Warranty Aluminum Castings, lifetime, 1 year paintPorcelain Hood Section, 25 yearsBurners, 10 yearsIgniter, 3 yearsCooking Grates, 7 years no rust throughFlavorizer Bars, 5 years no rust throughThermoplastic/Thermoset Parts, 10 years Excluding fading All Remaining Parts, 5 years, Weber-Stephen P...
Page 4 - Contents
A-4 Danger & Warnings ................................ A-2 Warranty ................................................. A-3 General Instructions ............................... A-5 Exploded View ........................................ A-6 Parts List ..................................................
Page 5 - General Instructions; For Installation in Canada
A-5 General Instructions Your Weber Gas Barbecue is a portable outdoorcooking appliance. With the Weber Gas Barbecue youcan grill, barbecue, roast and bake with results that aredifficult to duplicate with indoor kitchen appliances. Theclosed lid and Flavorizer® Bars produce that “outdoor”flavor in t...
Page 11 - Assembly Instructions
B-1 Assemble wheel frameYou will need: axle rod, two wheel hubcaps, twowheels, wheel frame, hammer and a block of wood.Place one end of the axle rod on the block of wood (orother protected surface). Tap one hubcap onto the endof the axle rod. Slide one wheel onto the axle, WEBERname facing out. Next...
Page 15 - DANGER
B-5 Install igniterNote - The igniter wires are already attached to theGas Catcher Ignition Chamber and the igniter. Thiswas done to factory test the ignition system.The igniter lock nut is on the igniter.1) Loosen the igniter lock nut.2) Insert the top of the igniter up through the large part of th...
Page 19 - Installing Features
C-1 Installing Features C075.a (1) Install the right end trim piece with tool holdersand right swing-up work surfaceYou will need: Right trim piece with tool holders, rightswing-up work surface, swing-up work surface rod, one1/2 inch bolt, one nylon washer and a wrench1.) Start the right end trim pi...
Page 27 - Lighting; To Extinguish; Operating
D-1 Lighting Summary lighting instructions are on the control panel. DANGER Failure to open the lid while igniting thebarbecue’s burners, or not waiting 5minutes to allow the gas to clear if thebarbecue does not light, may result in anexplosive flame-up which can causeserious bodily injury or death....
Page 29 - Lighting the Side Burner
D-3 Lighting the Side Burner The side burner has a separate ignition system fromthe main cooking box. CAUTION: Side burner flame may be difficult to see on a bright sunny day. WARNING: If the side burner does not light: 1) Turn OFF the side burner control valve.2) Wait 5 minutes to let the gas clear...
Page 31 - Annual Maintenance
D-5 Annual Maintenance After a period of nonuse, we recommend that youperform the following maintenance procedures for yoursafety. WARNING: Check the hose before each use of the barbecue for nicks, cracking, abrasions orcuts. If the hose is found to be damaged in anyway, do not use the barbecue. Rep...
Page 32 - General Maintenance; Weber Spider StopperTM Guards
D-6 General Maintenance Weber Spider Stopper™ Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects.They can nest in the venturi section (Venturi(1), airshutter(2), venturi fin(3) ) of the burner tubes. Thisblocks the normal gas flow, and can ...
Page 33 - Replacing Main Burners
D-7 (1) (1) (1) (2) (1) Replacing Main Burners 1) Your Weber Gas Barbecue must be OFF and cool.2) Turn gas OFF at source.3) To remove control panel: take off the burner control knobs. Remove the screws holding the controlpanel in place. Lift off the control panel. 4) Unlatch the Spider Stopper™ Guar...
Page 34 - Crossover® Ignition System Operations
D-8 Crossover® Ignition System Operations If the Crossover Ignition System fails to ignite the Leftburner, light the Left burner with a match. If the Leftburner lights with a match, then check the CrossoverIgnition System. ■ Check that both the white(1) and black(2) ignition wires are attached prope...
Page 35 - Troubleshooting; Problem
D-9 Troubleshooting Problem Check Cure Burners burn with a yellow ororange flame, in conjunction withthe smell of gas. Inspect Weber Spider StopperGuards for possible obstructions.(Blockage of holes.) Clean Weber Spider StopperGuards. (See Section “AnnualMaintenance”) Burner does not light, or flame...
Page 36 - Side Burner Troubleshooting; valves should be in the OFF position.; Side Burner maintenance
D-10 Side Burner Troubleshooting Problem Check Cure Side Burner does not light. Flame is low in HIGH position. Flame is very yellow inconjunction with the smell of gas, OR Burner makes popping noise inconjunction with the smell of gas. Push button ignition does notwork. Is gas supply off? Turn suppl...