Weber 98615 - Manuals

6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...

Step 1 Check package contents Cooking box (assembly) Lid (assembly) LP tank LP tank filler adapter Bottom tray Two work tables Two accessory trays Swing table 7 Assembly Tools needed Screwdriver Phillips screwdriver Hammer 7/16 inch or an adjustable wrench Pliers Block of wood Supplies needed Your L...

Two 10-24 x 1 3/4 machine screws(actual size) Two 10-24 hex nuts(actual size) Eighteen 1/4 inch nylon washers(actual size) 1/4-20 keps nut 1/4-20 x 1 1/4 inch bolt(actual size) 1/4-20 hex nut(actual size) Two hair pin cotters Swing table end bracket Fuel scale assembly Catch pan holder Manifold brac...

10 Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward thehubcap. Slide the axle through the fram...

11 Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly,front panel, caster frame, four 1/4-20 x 1/2 inch bolts, fournylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. Place the wheel fram...

12 Burner tubes Figure 6 Frame brace Step 7 Add cooking box You will need: frame assembly, cooking box assembly,1/4-20 x 2 inch bolt, 1/4 inch nylon washer, 1/4-20 kepsnut, pliers and a 7/16 inch wrench. Turn frame assembly right side up. Uncoil the hose. Set the cooking box into the frame so the bu...

13 Step 9Install tank panel assembly You will need: tank panel assembly, 1 1/4 inch bolt, 1/4-20 hex nut, 1/4 inch nylon washer and a 7/16 inchwrench. Insert the tank panel tabs into the slots in the frame brace.Slide up until the notch at the bottom of the tank panel fitsover the cross brace. Figur...

14 Step 11 Install igniter Note - The igniter wires are already attached to the GasCatcher Ignition Chamber and the igniter. This was done tofactory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of the keyhole in the frame b...

15 Step 12 Set LP fuel scale You will need: LP tank (empty). Note - For accuracy, the fuel scale must be set with anempty tank. We utilize various LP tank manufacturers. Some of thetanks we receive have differing top collar assemblies.(The top collar is the metal protective ring around thevalve.) On...

16 Route the hose so it will not interfere with the scaleindicator rod. The hose and regulator are connected in the followingmanner: Slide back the collar of the quick disconnect on the tankvalve. Push the male fitting of the regulator into the quickdisconnect, and maintain pressure. Slide the colla...

17 Step 16 Check for gas leaks  DANGER Do not use an open flame to check for gasleaks. Be sure there are no sparks or openf l a m e s i n t h e a r e a w h i l e yo u ch e ck fo rleaks. This will result in a fire or explosionwhich can cause serious bodily injury ordeath and damage to property. Chec...

18 Step 17 Install Flavorizer Bars and Cooking Grates You will need: five long Flavorizer Bars, eight shortFlavorizer Bars and two cooking grates. Set the long Flavorizer Bars side to side in the lowerposition, then set the short Flavorizer Bars front to back inthe upper position in the cooking box....

19 Step 19 Install the lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place from the rear of the barbecue. Close andalign the hinge at the rear. Insert hinge pins from theoutside through the hinge. Insert hair pin cotters into thesmall holes in the hinge pins. Figure...

20 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 27 (a). Insert the other end into the hole in the swing table endbracket. Figure 27 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...

21 Position slide bar assembly on the outside of the casterframe. Put a nylon washer on each 1 3/4 inch screw, insertscrews through frame and slide bar assembly and addnylon washers and hex nuts. Tighten nuts using ascrewdriver and pliers. Figure 28. Figure 28 View from frontof barbecue Notch to the...

22 Lighting Summary lighting instructions are on the control panel. 2 1 7 3 4 5 6 8 Figure 1 Crossover Ignition System  WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn on theLP tank valve, the exces...

24 Cooking  WARNING: Do not move the Weber Gas Barbecue when operating or hot. You can adjust the FRONT, CENTER and BACK burnersas desired. The control settings High (H), Medium (M), Low(L), or Off (O) are described in your Weber cookbook. Thecookbook uses these notations to describe the settings o...

25 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 3 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with the scalesett...

27 Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a tank, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andbecomes gas. ■...

28 Check: a) Hose to manifold connections. Figure 8 (a). b) Regulator to tank connection. Figure 8 (b).  WARNING: If there is a leak at connection (a), retighten the fitting with a wrench and recheck forleaks with soap and water solution. If a leak persists after retightening the fitting, turn OFFt...

29 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shutte...

30 g) Lift and twist the burner assembly slightly, to separate the crossover tube from the burners. Figure 17.Remove the burners from the cooking box. Crossover tube Figure 17 Figure 14 View from behindcooking box Wing nuts Figure 15 Guide screw Figure 16 Figure 18 Valve Burner (a) (b) e) Remove the...

31 Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Frontburner, light the Front burner with a match. If the Frontburner lights with a match, then check the CrossoverIgnition System. ■ Check that both the white and black ignition wires areattached properly. F...

32 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low inH...

35 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer Bars (8) 6 Long Flavorizer Bars (5) 7 Cooking grates (2) 8 Work tables (2) 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5) 11 1/4 inch nylon washers (18) 12 Swing table end bracket13 Left frame 14 Swing table 15 1/4-...

A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...