Page 3 - WARRANTY; LP Tank
3 WARRANTY Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years, Flavorizer Bars, 3 years, Cast Iron Cooking Grates, 5 years, A...
Page 4 - PATENTS AND TRADEMARKS
PATENTS AND TRADEMARKS 4 © 1997 Weber. Weber, , Flavorizer and Crossover are registeredU.S. trademarks; Spirit, Gas Catcher, FlameCheck, and SpiderStopper are U.S. trademarks of Weber-Stephen Products Co., 200East Daniels Road, Palatine, IL 60067-6266. U.S.A. Weber GasBarbecues are covered under the...
Page 5 - Contents; IMPORTANT NEW FEATURES:
5 Contents WARNINGS ................................................................ 2Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly ........................................................
Page 6 - General Instructions; For Installation in Canada; WARNING: Only use this barbecue outdoors in a
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly; Tools needed
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) LP tank Bottom tray Cooking grates (2) LP tank filler adapter Control panel Assembly Tools needed Hammer 7/16 inch open-end or an adjustable wrench Pliers Block of wood Phillips screwdriver Supplies needed Your LP tank is shipped ...
Page 9 - Check contents of hardware packs
Plastic buttons (2)(actual size) 1/4-20 wing nuts (2)(actual size) 1/4 inch nylon washers (11) Hair pin cotters (2) Wheel hubcaps (3) 1/4-20 keps nut Phillips screws/washers (2) Check contents of hardware packs Burner control knobs (3) Tool holders (3) Tubing plugs (7)(two are spares) Support rod ho...
Page 10 - Figure 1; Assemble wheel frame; Figure 2; Assemble top frame
10 Figure 1 Step 2 Assemble wheel frame You will need: wheel frame, two wheels, two wheelhubcaps, hammer and a block of wood. Set one end of wheel frame on the block of wood (or otherhard, protected surface). Put one wheel on axle, WEBERside facing up, and tap on one hubcap. Figure 1. Repeat with ot...
Page 11 - Figure 3; Continue frame assembly; Figure 4; Install tubing plugs; Figure 5; Add front panel
11 Figure 3 Step 4 Continue frame assembly You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left frame with thedimple to the inside. Figure 3. Place the wheel frame ontothe tabs of the right frame...
Page 12 - Figure 8; Add cooking box; Figure 7
Your Weber Gas Barbecue burner assembly has beenfactory assembled, pressure and flame tested. As a safetyprecaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 8 (a). b) Are the ends of the burners under the washers at the left rear and left...
Page 13 - Figure 9; Install manifold bracket; Install tank panel assembly and frame connector
Frame brace Manifold bracket 13 Figure 9 Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Figure 9. Place your hand underneath the bracket.Lift the manifold, bracket and cooking box slightly andhook the tab of the bracket o...
Page 14 - Add fuel scale assembly; Install igniter
14 Step 10 Add fuel scale assembly You will need: fuel scale assembly, two 1/4-20 wing nutsand two nylon washers. Slip the bolts on the back of the fuel scale assembly throughthe two small holes in the tank panel. Make sure indicatorrod of fuel scale is on the left side of the wheel frame. Add washe...
Page 15 - Set LP fuel scale; CAUTION: Do not remove adjustment wing nut from; Fill LP tank; WARNING: We recommend that your LP tank be
15 Step 12 Set LP fuel scale You will need: LP tank (empty). Note - For accuracy, the fuel scale must be set with anempty tank. We utilize various LP tank manufacturers. Some of thetanks we receive have differing top collar assemblies. (Thetop collar is the metal protective ring around the valve.)On...
Page 16 - Connect LP tank; WARNING: Make sure that the LP tank valve is; Check that all burner valves are off
16 Route the hose so it will not interfere with the scaleindicator rod. The hose and regulator are connected in the followingmanner: Slide back the collar of the quick disconnect on the tankvalve. Push the male fitting of the regulator into the quickdisconnect, and maintain pressure. Slide the colla...
Page 17 - Check for gas leaks; DANGER; WARNING: If there is a leak at connections
17 Step 16 Check for gas leaks Figure 18 DANGER Do not use an open flame to check forgas leaks. Be sure there are no sparks oropen flames in the area while you checkfo r l e a k s . T h i s w i l l r e s u l t i n a f i r e o re x p l o s i o n w h i c h c a n c a u s e s e r i o u sb o d i ly i n...
Page 18 - Install Flavorizer Bars and Cooking Grates; Install the bottom tray; CAUTION: Do not line bottom tray with aluminum foil.
18 Step 17 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in the cooking box.Figure 20. Figure 20 Set the cooking grates onto the ledges in the cooking box.Figure 21. Figure 21 Step 18 Install the bottom tra...
Page 19 - Install Lid
19 Step 19 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in the hinge pins. Figure 25. Hair pin cotter Hinge pin Figure 25 Ste...
Page 20 - Install swing table
20 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 28 (a). Insert the other end into the hole in the swing table endbracket. Figure 28 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...
Page 21 - Complete accessory installation
21 Step 22 Complete accessory installation You will need: work table, two accessory racks, warmingrack, three tubing plugs and thermometer. Set the accessory rack across the bottom braces in frontof the frame connector. Figure 29 (a). Set the second accessory rack across the bottombraces in the back...
Page 22 - Lighting; WARNING: The burner control knobs must be in the; OPERATING INSTRUCTIONS; Crossover Ignition System; WARNING: Check hose before each use of barbecue; To Extinguish
22 Lighting Summary lighting instructions are on the control panel. 1 3 2 4 7 6 5 8 Figure 1 Crossover Ignition System WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn on theLP tank valve, the exces...
Page 23 - WARNING: Do not lean over open barbecue. Keep
Manual Lighting 23 4) Turn the tank on by turning the tank valve counterclockwise. 5) Strike a match and put the flame into the matchlight hole in the front of the cooking box. WARNING: Do not lean over open barbecue. Keep your face and body at least one foot away from thematchlight hole when ligh...
Page 24 - Storage and/or Nonuse continued
24 Cooking WARNING: Do not move the Weber Gas Barbecue when operating or hot. You can adjust the FRONT, CENTER and BACK burnersas desired. The control settings High (H), Medium (M), Low(L), or Off (O) are described in your Weber cookbook. Thecookbook uses these notations to describe the settings o...
Page 25 - Cast Iron Cooking Grates; WARNING: Follow all safety instructions provided
25 Cast Iron Cooking Grates WARNING: Follow all safety instructions provided with your barbecue. Do not drop cast iron grates, theywill break. Prior to storing, grease very lightly withsolid vegetable shortening or vegetable cooking spray,then wipe dry with a paper towel. Store in a dry place. Fir...
Page 26 - Refilling the LP tank; Connecting the filled LP tank
26 26 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 3 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with the scales...
Page 27 - Figure 6
27 27 c) Connect the hose to the tank. Route the hose so itdoes not interfere with the scale indicator rod. Slideback the collar of the quick disconnect on the tankvalve. Figure 5 (a). Push the male fitting of theregulator into the quick disconnect, and maintainpressure. Slide the collar closed. Fig...
Page 28 - Safe handling tips for LP Gas
28 28 28 Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a cylinder, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andbeco...
Page 29 - Annual Maintenance
29 29 Check: c) Valves to manifold connections. Figure 8 (c). d) The hose to regulator connection. Figure 8 (d). WARNING: If there is a leak at connections (b), (c) or (d), turn OFF the gas. DO NOT OPERATETHE BARBECUE. Contact Weber-Stephen Customer Service. When leak checks are complete, turn gas...
Page 30 - General Maintenance; Weber Spider Stopper Guards; Main Burner Cleaning Procedure; CAUTION: Do not enlarge the burner ports when; Replacing Main Burners
30 30 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shu...
Page 31 - CAUTION: The burner openings must be positioned; CAUTION: If the Spider Stopper Guards do not fit
31 31 31 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box.Pull the manifold and valve assembly out of theburners and carefully set it down. Figure 15. View from behindcooking box Wing nuts Figure 15 Guide screw Figure 16 Crossover tube Figure 17 ...
Page 32 - Crossover Ignition System Operations
Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Frontburner, light the Front burner with a match. If the Frontburner lights with a match, then check the CrossoverIgnition System. ■ Check that both the white and black ignition wires areattached properly. Figu...
Page 33 - Cure; TROUBLESHOOTING
33 33 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low ...
Page 35 - Parts List; WARNING: Use only Weber factory
35 1 Lid (assembly) 2 Lid handle 3 Warming rack 4 Flavorizer bars (5) 5 Cooking grates (2) 6 Work table 7 Tubing plugs (7) 8 1/4-20 x 2 inch bolt 9 Swing table end bracket 10 Left frame 11 1/4-20 x 1/2 inch bolts (6) 12 1/4 inch nylon washers (11) 13 Leg frame 14 Swing table assembly15 Support rod h...
Page 36 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...