Page 3 - WARRANTY; LP Tank
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years, Recycled Work Surfaces, 10 years Cooking Grates and Flavorizer Bars, 3 ...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Flavorizer and Crossover are registeredU.S. trademarks; Spirit, Gas Catcher, FlameCheck, and SpiderStopper are U.S. trademarks of Weber-Stephen Products Co., 200East Daniels Road, Palatine, IL 60067-6266. U.S.A. Weber GasBarbecues are covered under the following patent nos.: U...
Page 5 - Contents; WARNINGS; IMPORTANT NEW FEATURES:
5 Contents WARNINGS ................................................................ 2 Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly .......................................................
Page 6 - General Instructions; For Installation in Canada; WARNING: Only use this barbecue outdoors in a
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly; Tools needed
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) LP tank Bottom tray Cooking grates (2) LP tank filler adapter Control panel Assembly Tools needed Hammer 7/16 inch open-end or an adjustable wrench Pliers Block of wood Phillips screwdriver Supplies needed Your LP tank is shipped ...
Page 9 - Check contents of hardware packs
Plastic buttons (2) (actual size) 1/4-20 wing nuts (2) (actual size) 1/4 inch nylon washers (11) Hair pin cotters (2) Wheel hubcaps (2) 1/4-20 keps nut Two Phillips screws/washers Check contents of hardware packs Burner control knobs (3) Tool holders (2) Tubing plugs (7)(two are spares) Support rod ...
Page 10 - Figure 1; Figure 2; Assemble wheel frame; Assemble top frame
10 Figure 1 W E B E R W EB ER Figure 2 Leg tabs Frame tabs (a) (b) Right frame Left frame Step 2 Assemble wheel frame You will need: wheel frame, two wheels, two wheel hubcaps,hammer and a block of wood. Set one end of wheel frame on the block of wood (or otherhard, protected surface). Put one wheel...
Page 11 - Continue frame assembly; Add front panel; Install tubing plugs
11 Figure 3 Figure 4 Figure 5 View from rear of barbecue Dimples to the inside Fuel scaledecal Plastic buttons Step 4 Continue frame assembly You will need: leg frame, wheel frame, four 1/4-20 x 1/2 inchbolts, four nylon washers and a 7/16 inch wrench. Place the leg frame onto the tabs of the left f...
Page 12 - Add cooking box
Guide screw (a) (b) (c) Wing nuts View frombehindcookingbox Figure 8 12 Figure 6 Burner tubes Frame brace (a) (b) Spacer bracket Keps nut Tab Frame cross piece Nylon washer Bolt Slide the cooking box to the left within the frame. Put thewasher on the bolt. Take the spacer bracket and hold it upto th...
Page 13 - Figure 9; Install manifold bracket; Install tank panel assembly and frame connector
Frame brace Manifold bracket 13 Figure 9 Figure 10 Figure 11 Frameconnector Cross brace Tank panel tabs Slots in frame brace Frame brace Step 8 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Figure 9. Place your hand underneath ...
Page 14 - Add fuel scale assembly; Install igniter
14 Figure 12 View from front left View from front right F E F E Figure 13 Igniter lock nut Keyhole inframe brace Small part of keyholein frame brace Frame brace Frame brace (a) (b) (c) Step 10 Add fuel scale assembly You will need: fuel scale assembly, two 1/4-20 wing nutsand two nylon washers. Slip...
Page 15 - Set LP fuel scale; CAUTION: Do not remove adjustment wing nut from; Fill LP tank; WARNING: We recommend that your LP tank be
15 F E F E F E Figure 14 Tank lockwing nut (a) (b) Scale settingwing nut Step 12 Set LP fuel scale You will need: LP tank (empty). Note - For accuracy, the fuel scale must be set with anempty tank. We utilize various LP tank manufacturers. Some of thetanks we receive have differing top collar assemb...
Page 16 - Connect LP tank; WARNING: Make sure that the LP tank valve is; Check that all burner valves are off
16 Figure 17 Turn so regulator ventdoes not collect water Hose Tank lockwing nut Quick disconnectengaged Valve handwheelclose clockwise Tank valve Collar Malefitting Pressurerelief valve Tank Regulator Regulatorvent (a) (b) (c) Figure 16 Figure 15 F E Route the hose so it will not interfere with the...
Page 17 - Check for gas leaks; DANGER
17 Figure 18 (a) Figure 19 (c) (d) (b) Step 16 Check for gas leaks DANGER Do not use an open flame to check forgas leaks. Be sure there are no sparks oropen flames in the area while you checkfo r l e a k s . T h i s w i l l r e s u l t i n a f i r e o re x p l o s i o n w h i c h c a n c a u s e s e...
Page 18 - Install Flavorizer Bars and Cooking Grates; Install the bottom tray; The front of the catch pan holder
18 Figure 20 Figure 21 Figure 23 Figure 22 Figure 24 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Step 17 Install Flavorizer Bars and Cooking Grates You will need: five Flavorizer Bars and two cooking grates. Set the Flavorizer Bars side to side in t...
Page 19 - Install Lid
19 Hair pin cotter Hinge pin Figure 25 Figure 26 Tool holders (a) (b) Step 19 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in...
Page 20 - Install swing table
20 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 28 (a). Insert the other end into the hole in the swing table endbracket. Figure 28 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...
Page 21 - Complete accessory installation
21 Step 22 Complete accessory installation You will need: work table, two accessory racks, warmingrack, three tubing plugs and thermometer. Set the accessory rack across the bottom braces in frontof the frame connector. Figure 29 (a). Set the second accessory rack across the bottom bracesin the back...
Page 22 - Lighting; WARNING: The burner control knobs must be in the; OPERATING INSTRUCTIONS; Crossover Ignition System; WARNING: Check hose before each use of barbecue; To Extinguish
22 1 3 2 4 7 6 5 8 Figure 1 Crossover Ignition System Lighting Summary lighting instructions are on the control panel. WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn on theLP tank valve, the excess ...
Page 23 - Manual Lighting; WARNING: Do not lean over open barbecue. Keep
23 1 3 2 4 5 7 6 8 Figure 2 Manual Lighting Manual Lighting 4) Turn the tank on by turning the tank valve counterclockwise. 5) Strike a match and put the flame into the matchlight hole in the front of the cooking box. WARNING: Do not lean over open barbecue. Keep your face and body at least one foot...
Page 24 - Storage and/or Nonuse continued
24 Cooking WARNING: Do not move the Weber Gas Barbecue when operating or hot. You can adjust the FRONT, CENTER and BACK burners asdesired. The control settings High (H), Medium (M), Low(L), or Off (O) are described in your Weber cookbook. Thecookbook uses these notations to describe the settings oft...
Page 25 - Refilling the LP tank; Connecting the filled LP tank
25 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 3 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with the scalesett...
Page 26 - Figure 6; Figure 5
26 26 26 Figure 6 Male fitting Regulator Collar Quick disconnectengaged Figure 5 (a) (b) c) Connect the hose to the tank. Route the hose so itdoes not interfere with the scale indicator rod. Slideback the collar of the quick disconnect on the tankvalve. Figure 5 (a). Push the male fitting of theregu...
Page 27 - Safe handling tips for LP Gas; Figure 7
27 27 27 27 Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a cylinder, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andb...
Page 28 - Annual Maintenance
28 28 28 Figure 8 (b) (c) (d) (a) Check: c) Valves to manifold connections. Figure 8 (c). d) The hose to regulator connection. Figure 8 (d). WARNING: If there is a leak at connections (b), (c) or (d), turn OFF the gas . DO NOT OPERATE THE BARBECUE. Contact Weber-Stephen CustomerService. When leak ch...
Page 29 - General Maintenance; Weber Spider Stopper Guards; Main Burner Cleaning Procedure; Turn off the gas supply.; Replacing Main Burners
29 29 29 Burner insidecooking box Figure 11 Dark blue Light blue Tips occasionally yellowish Figure 9 Venturi Air shutter Venturi fin Weber SpiderStopper Guard Figure 10 Flames Figure 12 Figure 13 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappl...
Page 30 - CAUTION: The burner openings must be positioned
30 30 30 30 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box.Pull the manifold and valve assembly out of theburners and carefully set it down. Figure 15. View from behindcooking box Wing nuts Figure 15 Guide screw Figure 16 Crossover tube Figure ...
Page 31 - Crossover Ignition System Operations; CAUTION: If the Spider Stopper Guards do not fit
31 i) Reinstall the Spider Stopper Guards. Slightly rotatethe Spider Stopper Guards so that the seams are inline with the Venturi fins. There should be no gaps inthe seams or in the fit around the burners and valves.Figure 19. Venturi fin Figure 19 Check fitaround valve Check fit around burner Figur...
Page 32 - THIS IS NOT A DEFECT.; Cure; TROUBLESHOOTING
32 32 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low ...
Page 35 - WARNING: Use only Weber factory; Parts List
35 35 1 Lid (assembly) 2 Lid handle 3 Warming rack 4 Flavorizer bars (5) 5 Cooking grates (2) 6 Work table 7 Tubing plugs (7) 8 1/4-20 x 2 inch bolt 9 Spacer bracket 10 Swing table end bracket11 Left frame 12 1/4-20 x 1/2 inch bolts (6) 13 1/4 inch nylon washers (11) 14 Leg frame 15 Swing table asse...
Page 36 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...