Page 2 - WARNING: Never use kettle unless all parts of the unit are in place.; DANGER; ASSEMBLY TOOLS NEEDED; ASSEMBLY
2 WARNING: Do not use gasoline, alcohol, or other highly volatile fluids to ignite charcoal. Use a commercially prepared firestarter and make sure that, if using lighter fluid, any fluid that may have drained through the bottom vents is removed before lighting the charcoal. WARNING: Never use ke...
Page 3 - PARTS
3 Top Frame Assembly Bottom Frame Assembly Lid Assembly Bowl Assembly Ash Catcher Hinged cooking grate Charcoal grate Tuck-Away frame support Axle Frame handle Wire lid holder assembly Tuck-Away support bracket Two lid tabs PARTS
Page 4 - Three tool holders
4 Four aluminum tubing plugs Two wheels Two wheel hubcaps Five 1/4-20 hex nuts(actual size) Ten nylon washers(actual size) Five 1/4-20 x 1 3/4 inch bolts (actual size) Six 5/16 inch steel washers(actual size) Six 5/16-18 x 7/8 inch bolts (actual size) Eight 5/16-18 hex nuts(actual size) Eight 5/16 i...
Page 5 - ASSEMBLE FRAME
5 (1) (2) (3) (1) (3) ASSEMBLE FRAME You will need: Top Frame Assembly (1) , Bottom Frame Assembly (2) , 7/16 inch open-end or an adjustable wrench and pliers. Remove hex nut and bottom washer (3) from the bolt that is preinstalled in the Top Frame Assembly. Do not remove top bolt and washer from To...
Page 6 - CONTINUE FRAME ASSEMBLY
6 (1) CONTINUE FRAME ASSEMBLY You will need: Frame assembly, two wheels, two hubcaps, axle, Tuck-Away frame support, hammer, a block of wood, pliers and a 7/16 inch open-end or an adjustable wrench. Place one end of axle on block of wood (or other protected surface) . Tap on one hubcap. Put one whee...
Page 9 - INSTALL WIRE LID HOLDER ASSEMBLY; INSTALL TUCK-AWAY FRAME SUPPORT
9 (4) (5) (1) (2) (3) INSTALL WIRE LID HOLDER ASSEMBLY You will need: Wire lid holder assembly and a 1/2 inch open-end or an adjustable wrench. Remove 5/16-18 hex nut (1) , 5/16 inch lock washer (2) and 7/8 inch aluminum washer (3) from each end of wire lid holder. Finger tighten remaining 5/16-18 h...
Page 10 - INSTALL TUCK-AWAY SUPPORT BRACKET
10 INSTALL TUCK-AWAY SUPPORT BRACKET You will need: Tuck-Away support bracket, plastic tubing plug, 1/4-20 x 1 3/4 inch bolt, two nylon washers, 1/4-20 hex nut, 7/16 inch open-end or an adjustable wrench and pliers. Insert tabs of support bracket through slot in Tuck-Away frame support (a) . Place a...
Page 11 - FINAL ASSEMBLY
11 (1) FINAL ASSEMBLY You will need: Charcoal grate, hinged cooking grate, three tool holders and lid assembly. Set charcoal grate, then cooking grate in bowl. Add lid. Hook tool holders (1) over frame handle. Weber-Stephen Products Co., (Weber) hereby warrants to the ORIGINAL PURCHASER of this Webe...
Page 12 - PARTS LIST
12 123 4 5 1314 1516 18 19 2122 16 2627 15 20 21 33 6 78 9 10 1112 23 24 28 13 16 292530 19 31 20 32 343536 37 38 13 17 4 5 7 20 13 2512 15 20 19 Printed in U.S.A. 39950 4/11/05 PARTS LIST All items are single quantities unless otherwise specified. Parts can be ordered from Weber-Stephen Products Co...