Page 3 - LP Tank; WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years,Cooking Grates and Flavorizer Bars, 3 years,All Remaining Parts, 5 years...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Flavorizer and Crossover are registeredU. S . t r a d e m a r k s ; P l a t i n u m , Pe r m a - M o u n t , G a s C a t c h e r,FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up areU.S. trademarks of Weber-Stephen Products Co., 200 East DanielsRoad, Palatine, IL 60067-62...
Page 5 - Contents; IMPORTANT NEW FEATURES:
5 Contents WARNINGS ................................................................ 2Warranty & Patents.................................................. 3-4General Instructions .................................................... 6Assembly .........................................................
Page 6 - General Instructions; For Installation in Canada
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Assembly; Check package contents
7 Assembly Tools needed Screwdrivers, regular and Phillips Hammer 7/16, 5/8, 11/16 and 3/4 inch open-end ortwo adjustable wrenches Pliers Block of wood Supplies needed Your LP tank is shipped empty for safety. After setting theLP fuel scale you will need to fill it. (See Step "Fill LP tank")...
Page 10 - Check contents of hardware packs
Five 1/4-20 x 2 inch bolts(actual size) 1/4-20 x 1 1/2 inch bolt (actual size) Six 1/4-20 x 1/2 inch bolts(actual size) Two 1/4-20 wing nuts(actual size) 1/4-20 keps nut 1/4-20 hex nut(actual size) Two hair pin cotters Two swing table end brackets Two plastic buttons 10 Check contents of hardware pa...
Page 11 - Assemble wheels
11 W E B E R W EB E R Figure 1 Left frame Leg tabs Frame tabs Figure 2 (a) (b) Right frame Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels, wheelframe, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap....
Page 12 - Continue frame assembly; Complete frame assembly
12 Figure 4 Bushings down Dimples tothe inside Fuel scaledecal Only start this bolt Figure 3 Wheelframe Casterframe Step 4 Continue frame assembly You will need: frame assembly, wheel frame assembly,front panel, caster frame, four 1/4-20 x 1/2 inch bolts, fournylon washers and a 7/16 inch wrench. Pl...
Page 13 - Insert casters; Check the frame assembly
13 Figure 6 Single bushingat left Two bushingsat right Figure 7 Figure 5 Step 6 Insert casters You will need: frame assembly and two casters. Push the casters firmly into the caster inserts in the endsof the caster legs. Figure 5. Step 7 Check the frame assembly To avoid having to disassemble your b...
Page 14 - Install the three back panels
14 Figure 8 Figure 9 Wheelframe Caster frame Figure 10 Step 9 Install the three back panels You will need: frame assembly, two plastic buttons and thethree back panels. (Number 2) Place the bottom of one back panel on the back frameconnector, notches to the top. Set in place to the far left,butting ...
Page 15 - Add cooking box
15 Burner tubes Frame brace Figure 11 Figure 13 Figure 12 (b) Guide screw Wing nuts (a) (c) Frame cross piece Spacer bracket Keps nut Bolt Nylon washer (a) (b) Your Weber Gas Barbecue burner assembly has beenfactory assembled, pressure and flame tested. As a safetyprecaution we recommend you check t...
Page 18 - Install bottom accessory trays; Add fuel scale
18 Figure 20 Figure 19 View from front left View from front right F E F E Igniterlock nut Keyhole inframe brace Small part ofkeyhole inframe brace Frame brace (b) (a) (a) (b) (c) Step 17 Install bottom accessory trays You will need: two accessory trays Set the two accessory trays between the two fra...
Page 19 - Check that all burner valves are off; Install left hand swing table
19 Figure 21 Figure 22 Slot in frame(view from below) (c) View from rear of barbecue Hinge rod (b) (a) Figure 23 (a) (b) (c) Support rod Step 19 Check that all burner valves are off You will need: one burner control knob. (Valves are shipped in the OFF position, but you shouldcheck to be sure.) Put ...
Page 20 - Install right hand swing table
20 Figure 25 View from frontof barbecue Notch to the front Slide bar View from rearof barbecue Support rod Locked position Unlocked position Figure 26 Slide (a) (b) (c) View from rear Support rod Slide barassembly Position slide bar assembly on the outside of the casterframe. Put a nylon washer on e...
Page 23 - Check for gas leaks; DANGER
23 Figure 34 F E F E The hose and regulator are connected in the followingmanner: Slide back the collar of the quick disconnect on the tankvalve. Push the male fitting of the regulator into the quickdisconnect, and maintain pressure. Slide the collar closed.Figure 32 (a). Figure 32 (b) shows the qui...
Page 24 - Install Flavorizer Bars and Cooking Grates
24 24 (a) (b) (c) (d) (f) (e) Check: a) Hose to manifold connection. Figure 35 (a). b) Regulator to tank connection. Figure 35 (b). c) Manifold to side burner hose connection. Figure 35 (c). WARNING: If there is a leak at connections a, b or c, retighten the fitting and recheck for leakswith soap ...
Page 25 - Install the bottom tray
25 25 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Hair pin cotter Hinge pin Step 27 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan andone drip pan. Step 28 Install the lid You will need: lid, two hinge pins and two h...
Page 26 - Secure the side burner
26 Insert in frame brace Tool holders (a) (b) Phillips screws/ washers Side view View from top Step 29 Install tool holders, control panel and burnercontrol knobs You will need: three tool holders, control panel, two Phillipsscrews/washers, a Phillips screwdriver, and three burnercontrol knobs. Hook...
Page 28 - Lighting; OPERATING INSTRUCTIONS; Crossover Ignition System; To Extinguish
Lighting Summary lighting instructions are on the control panel. 28 28 28 5 6 2 8 4 1 3 7 Figure 1 Crossover Ignition System OPERATING INSTRUCTIONS WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn o...
Page 30 - Lighting the side burner
30 30 6 3 5 1 Figure 3 3 2 1 Figure 4 Lighting the side burner The side burner has a separate ignition system from themain cooking box. DANGER Failure to open lid while igniting the sideburner, or not waiting 5 minutes to allowgas to clear if the side burner does notlight, may result in an explosi...
Page 31 - Storage and/or Nonuse continued; Periodic Cleaning
31 31 Cooking WARNING: Do not move the Weber Gas Barbecue when operating or hot. You can adjust the FRONT, CENTER and BACK burners asdesired. The control settings High (H), Medium (M), Low(L), or Off (O) are described in your Weber cookbook. Thecookbook uses these notations to describe the setting...
Page 32 - Refilling the LP tank; Connecting the filled LP tank
32 32 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 5 Figure 6 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with t...
Page 34 - Safe handling tips for LP Gas
Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a tank, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andbecomes gas. ■ LP...
Page 35 - Annual Maintenance
35 35 Figure 10 (a) (b) (c) (d) (f) (e) WARNING: If there is a leak at connections a, b or c, retighten the fitting and recheck for leakswith soap and water solution. If a leak persists after retightening the fitting, turn OFFthe gas. DO NOT OPERATE THE BARBECUE. Contactyour dealer. d) Side burner...
Page 36 - General Maintenance; Weber Spider Stopper Guards; Main Burner Flame Pattern; Replacing Main Burners
General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shutter. ...
Page 38 - Crossover Ignition System Operations
38 Venturi fin Check fit around burner Figure 21 Check fit aroundvalve Figure 22 White wire Black wire i) Reinstall the Spider Stopper Guards. Slightly rotatethe Spider Stopper Guards so that the seams are inline with the Venturi fins. There should be no gaps inthe seams or in the fit around the bur...
Page 40 - TROUBLESHOOTING
40 40 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low ...
Page 41 - Side Burner Troubleshooting; Side Burner Maintenance
41 41 Problem Side burner does not light. Flame is low in HIGH position. Flame is very yellow in conjunction withthe smell of gas, OR Burner makes popping noise in conjunctionwith the smell of gas. Push button ignition does not work. Check Is gas supply off? Is the Frontburner on? Is fuel hose bent ...
Page 43 - WARNING: Use only Weber factory; Parts List
43 43 1 Lid (assembly) 2 Weber Warm-Up Basket 3 Warming rack 4 Short Flavorizer Bars (7) 5 Long Flavorizer Bars (5) 6 Cooking grates (2) 7 Work table 8 Back panels (3) 9 Tubing plugs (4) 10 1/4-20 x 2 inch bolts (5)11 Spacer bracket12 Left frame13 Swing table support brackets (2)14 Swing tables (2) ...
Page 44 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...