Page 3 - LP Tank; WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years, Flavorizer Bars, 3 years, Cast Iron Cooking Grates, 5 years, All Remain...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Flavorizer and Crossover are registeredU . S . t r a d e m a r k s ; P e r m a - M o u n t , G a s C a t c h e r, F l a m e C h e c k ,S t e a m - N - C h i p s , S p i d e r S t o p p e r, a n d W a r m - U p a r e U . S .trademarks of Weber-Stephen Products Co., 200 East Dan...
Page 5 - Contents; IMPORTANT NEW FEATURES:
5 Contents WARNINGS ................................................................ 2Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly ........................................................
Page 6 - General Instructions; For Installation in Canada
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) LP tank LP tank filler adapter Bottom tray Two cooking grates Control panel Assembly Tools needed Regular screwdriver Phillips screwdriver Hammer 7/16 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed Your...
Page 9 - Check contents of hardware packs
Six 1/4-20 x 1/2 inch bolts(actual size) 1/4-20 hex nut(actual size) Two plastic buttons(actual size) 1/4-20 keps nut Two 1/4-20 wing nuts(actual size) Eighteen 1/4 inch nylon washers Two hair pin cotters Three wheel hubcaps Two 10-24 x 1 3/4 inch machine screws Two 10-24 hex nuts Two Phillips screw...
Page 10 - Assemble wheels; Assemble top frame
10 Figure 1 Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward thehubcap. Slide the axle through...
Page 11 - Continue frame assembly; Complete frame assembly
11 Figure 3 Step 4 Continue frame assembly You will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. Place the wheel frameonto the tabs of the right...
Page 12 - Add front panel; Insert casters
12 Figure 6 Step 7 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert theplastic buttons through the front panel and frame. Figure 6. View from rear of barbecue Plastic buttons Step 6 Insert ca...
Page 13 - Add cooking box
13 Your Weber Gas Barbecue burner assembly has beenfactory assembled, pressure and flame tested. As a safetyprecaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 9 (a). b) Are the ends of the burners under the washers at the left rear and l...
Page 14 - Install manifold bracket; Install tank panel assembly
14 Frame brace Manifold bracket Figure 10 Step 9 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Place your hand underneath the bracket. Lift themanifold, bracket and cooking box slightly and hook thetab of the bracket onto the f...
Page 15 - Add fuel scale assembly; Install igniter
15 Step 11 Add fuel scale assembly You will need: fuel scale assembly, two 1/4-20 wing nutsand two nylon washers. Slip the bolts on the back of the fuel scale assembly throughthe two small holes in the tank panel. Make sure indicatorrod of fuel scale is on the left side of the wheel frame. Add washe...
Page 16 - Set LP fuel scale; Fill LP tank
16 Step 13 Set LP fuel scale You will need: LP tank (empty). Note - For accuracy, the fuel scale must be set with anempty tank. We utilize various LP tank manufacturers. Some of thetanks we receive have differing top collar assemblies.(The top collar is the metal protective ring around thevalve.) On...
Page 17 - Check that all burner valves are off; Connect LP tank
17 Figure 16 Step 15 Check that all burner valves are off You will need: one burner control knob. Valves are shipped in the OFF position, but you shouldcheck to be sure. Put the knob on each valve. Check bypushing down and turning clockwise. If they do not turn,they are off, proceed to the next step...
Page 18 - Check for gas leaks; DANGER
18 Step 17 Check for gas leaks Figure 19 DANGER Do not use an open flame to check for gasleaks. Be sure there are no sparks or openf l a m e s i n t h e a r e a w h i l e yo u ch e ck fo rleaks. This will result in a fire or explosionwhich can cause serious bodily injury ordeath and damage to prop...
Page 19 - Install the bottom tray; Install Flavorizer Bars and Cooking Grates
19 Step 19 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan andone drip pan. Figure 24 Figure 23 Figure 25 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Step 18 Install Flavorizer Bars and Cooking Grates You will need: f...
Page 20 - Install Lid
20 Step 20 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in the hinge pins. Figure 26. Hair pin cotter Hinge pin Figure 26 Ste...
Page 21 - Install swing table
21 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 29 (a). Insert the other end into the hole in the swing table endbracket. Figure 29 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...
Page 22 - Complete accessory installation
22 Step 23 Complete accessory installation You will need: Warm-Up Basket, warming rack, worktable, accessory trays, three tubing plugs, thermometerand a hammer. Insert one end of the Weber Warm-Up Basket into the holein the right end of the lid and the other end into the slot inthe left end of the l...
Page 23 - Lighting; OPERATING INSTRUCTIONS; Crossover Ignition System; To Extinguish
23 Lighting Summary lighting instructions are on the control panel. 1 3 8 6 4 5 2 7 Figure 1 Crossover Ignition System WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn on theLP tank valve, the exces...
Page 26 - Periodic Cleaning
26 Periodic Cleaning WARNING: Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning. CAUTION: Do not clean your Flavorizer Bars or cooking grates in a self-cleaning oven. Replacementcooking grates and Flavorizer Bars are availablethrough your retailer or the Weber-Stephen Cust...
Page 27 - Cast Iron Cooking Grates
27 Cast Iron Cooking Grates WARNING: Follow all safety instructions provided with your barbecue. Do not drop cast iron grates, theywill break. Prior to storing, grease very lightly withsolid vegetable shortening or vegetable cooking spray,then wipe dry with a paper towel. Store in a dry place. Fir...
Page 28 - Refilling the LP tank; Connecting the filled LP tank
28 28 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 3 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with the scales...
Page 30 - Safe handling tips for LP Gas
30 30 30 Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a cylinder, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andbeco...
Page 31 - Annual Maintenance
31 31 c) Valves to manifold connections. Figure 8 (c). d) The hose to regulator connection. Figure 8 (d). WARNING: If there is a leak at connection (b), (c) or (d), turn OFF the gas. DO NOT OPERATETHE BARBECUE. Contact Weber-Stephen CustomerService. When leak checks are complete, turn gas supply O...
Page 32 - General Maintenance; Weber Spider Stopper Guards; Main Burner Cleaning Procedure; Replacing Main Burners
32 32 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shu...
Page 34 - Crossover Ignition System Operations
34 Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Frontburner, light the Front burner with a match. If the Frontburner lights with a match, then check the CrossoverIgnition System. ■ Check that both the white and black ignition wires areattached properly. F...
Page 35 - TROUBLESHOOTING
35 35 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low ...
Page 37 - Parts List; WARNING: Use only Weber factory
37 37 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cast iron sear grates (2) 8 Work table 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5)11 Swing table end bracket12 Left frame 13 1/4-20 x 1/2 inch bolts (6) 14 1/4 inch nylon ...
Page 40 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...