Page 3 - WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years, Flavorizer Bars, 3 years, Cast Iron Cooking Grates, 5 years, All Remain...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Flavorizer and Crossover are registeredU . S . t r a d e m a r k s ; P e r m a - M o u n t , G a s C a t c h e r, F l a m e C h e c k ,S t e a m - N - C h i p s , S p i d e r S t o p p e r, a n d W a r m - U p a r e U . S .trademarks of Weber-Stephen Products Co., 200 East Dan...
Page 5 - Contents
5 Contents WARNINGS ................................................................ 2Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly ........................................................
Page 6 - General Instructions; For Installation in Canada; WARNING: Only use this barbecue outdoors in a; Gas supply testing
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly; Tools needed
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray Two cooking grates Control panel Assembly Tools needed Regular screwdriver Phillips screwdriver Hammer 7/16 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed You will need a soap and water...
Page 9 - Check contents of hardware packs
Two plastic buttons(actual size) 1/4-20 keps nut Fifteen 1/4 inch nylon washers Two hair pin cotters Three wheel hubcaps Two Phillips screws/washers Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs(two are spares) Swing table end bracket Two hinge pins...
Page 10 - Figure 1; Assemble wheels; Figure 2; Assemble top frame
10 Figure 1 Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap. Put one wheel on the axle, WEBER side toward thehubcap. Slide the axle through...
Page 11 - Figure 3; Continue frame assembly; Complete frame assembly; Figure 4
11 Figure 3 Step 4 Continue frame assembly You will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. Place the wheel frameonto the tabs of the right...
Page 12 - Figure 6; Add front panel; Insert casters; Figure 5
12 Figure 6 Step 7 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert theplastic buttons through the front panel and frame. Figure 6. View from rear of barbecue Plastic buttons Step 6 Insert ca...
Page 13 - Figure 9; Add cooking box; Figure 8
13 Your Weber Gas Barbecue burner assembly has beenfactory assembled, pressure and flame tested. As a safetyprecaution we recommend you check the burner alignment: a) Do the valves fit into the ends of the burners? Figure 9 (a). b) Are the ends of the burners under the washers at the left rear and l...
Page 14 - Install igniter; Install manifold bracket
14 Step 10 Install igniter Note - The igniter wires are already attached to the GasCatcher Ignition Chamber and the igniter. This was done tofactory test the ignition system. The igniter lock nut is on the igniter. Insert the top of the igniter up through the large part of thekeyhole in the frame br...
Page 15 - Typical natural gas supply installation. Figure 12.; Gas line piping; DANGER; Install gas supply; General Specifications for Piping; WARNING: Do not route the 12’ hose under a deck.
15 Typical natural gas supply installation. Figure 12. Gas line piping ■ If the length of line required does not exceed 50 feet,use a 5/8" O.D. tube. One size larger should be usedfor lengths greater than 50 feet. ■ Gas piping may be copper tubing, type K or L;polyethylene plastic tube, with a m...
Page 17 - Check for gas leaks; WARNING: You should check for gas leaks every; WARNING: Do not ignite burners when leak checking.
17 Step 14 Check for gas leaks WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting. Note - All factory made connections have been thoroughlychecked for gas leaks. The burners have been flametested. As a safety precaution you should recheck allfittings for ...
Page 18 - Install the bottom tray; CAUTION: Do not line bottom tray with aluminum foil.; Install Flavorizer Bars and Cooking Grates
18 Step 16 Install the bottom tray You will need: bottom tray, catch pan holder, catch pan andone drip pan. Hook the ends of the catch pan holder into the hole in thebottom tray. Figure 20. The front of the catch pan holdermust be on the same side as the finger grip of thebottom tray. Slide the bott...
Page 19 - Install Lid
19 Step 17 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins from the outside. Insert hair pincotters into the small holes in the hinge pins. Figure 22. Hair pin cotter Hinge pin Figure 22 Ste...
Page 20 - Install swing table
20 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 25 (a). Insert the other end into the hole in the swing table endbracket. Figure 25 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...
Page 21 - Complete accessory installation; CAUTION: To keep the barbecue stationary, the tabs
21 21 Step 20 Complete accessory installation You will need: Warm-Up Basket, warming rack, work table,accessory trays, three tubing plugs, thermometer and ahammer. Insert one end of the Weber Warm-Up Basket into the holein the right end of the lid and the other end into the slot inthe left end of th...
Page 22 - Lighting; WARNING: Do not lean over open barbecue. Keep; To Extinguish; OPERATING INSTRUCTIONS; Crossover Ignition System; WARNING: Check hose before each use of barbecue
22 Lighting Summary lighting instructions are on the control panel. 5 7 4 6 2 1 3 Figure 1 Crossover Ignition System 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turnclockwise.) 3) Turn gas supply valve on. WARNING: Do not...
Page 25 - Periodic Cleaning; WARNING: Turn your Weber Gas Barbecue OFF and
25 Periodic Cleaning WARNING: Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning. CAUTION: Do not clean your Flavorizer Bars or cooking grates in a self-cleaning oven. Replacementcooking grates and Flavorizer Bars are availablethrough your retailer or the Weber-Stephen Cust...
Page 26 - Cast Iron Cooking Grates; WARNING: Follow all safety instructions provided
26 Cast Iron Cooking Grates WARNING: Follow all safety instructions provided with your barbecue. Do not drop cast iron grates, theywill break. Prior to storing, grease very lightly withsolid vegetable shortening or vegetable cooking spray,then wipe dry with a paper towel. Store in a dry place. Fir...
Page 27 - Annual Maintenance
27 27 Inspection and Cleaning of the Weber SpiderStopper Guards To inspect the Spider Stopper Guards, remove the controlpanel and look to see if they have dust or dirt on theiroutside surfaces. If they are dirty, brush off the outsidesurface of the Spider Stopper Guards with a soft bristlebrush (an ...
Page 28 - General Maintenance; Weber Spider Stopper Guards; Main Burner Cleaning Procedure
28 28 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a target for spiders and other insects. Theycan nest in the venturi section of the burner tubes. Thisblocks the normal gas flow, and can cause the gas to flowback out of the air shu...
Page 29 - Replacing Main Burners; CAUTION: The burner openings must be positioned
29 29 e) Remove the manifold bracket and unscrew the two wing nuts that hold the manifold to the cooking box.Pull the manifold and valve assembly out of theburners and carefully set it down. Figure 10. View from behindcooking box Wing nuts Figure 10 Guide screw Figure 11 Crossover tube Figure 12 g) ...
Page 30 - Crossover Ignition System Operations; CAUTION: If the Spider Stopper Guards do not fit
30 30 30 30 Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Frontburner, light the Front burner with a match. If the Frontburner lights with a match, then check the CrossoverIgnition System. ■ Check that both the white and black ignition wires areattached pr...
Page 31 - Cure
Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGHposition. Experiencing flare-ups: CAUTION: Do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is lowwhen burner is on HIGH. Fl...
Page 33 - Parts List; WARNING: Use only Weber factory
33 33 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cast iron sear grates (2) 8 Work table 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5)11 Swing table end bracket12 Left frame 13 1/4-20 x 1/2 inch bolts (6) 14 1/4 inch nylon ...
Page 36 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...