Page 3 - LP Tank; WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years,Recycled Work Surfaces, 10 yearsCooking Grates and Flavorizer Bars, 3 ye...
Page 4 - PATENTS AND TRADEMARKS
© 1997 Weber. Weber, , Genesis, Flavorizer and Crossover arer e g i s t e r e d U . S . t r a d e m a r k s ; P e r m a - M o u n t , G a s C a t c h e r,FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up areU.S. trademarks of Weber-Stephen Products Co., 200 East DanielsRoad, Palatine, IL 60067-...
Page 5 - Contents; IMPORTANT NEW FEATURES:
5 Contents WARNINGS ................................................................ 2Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly ........................................................
Page 6 - General Instructions; For Installation in Canada
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) LP tank LP tank filler adapter Bottom tray Two cooking grates Control panel Assembly Tools needed Regular screwdriver Phillips screwdriver Hammer 7/16 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed Your...
Page 9 - Check contents of hardware packs
Two plastic buttons(actual size) 1/4-20 keps nut Two 1/4-20 wing nuts(actual size) Eighteen 1/4 inch nylon washers Two hair pin cotters Two wheel hubcaps Two 10-24 hex nut(actual size) Two 10-24 x 1 3/4 inch machine screws(actual size) Two Phillips screws/washers Check contents of hardware packs Thr...
Page 10 - Assemble wheels
10 Figure 1 W E B E R W EB E R Figure 2 Leg tabs Frame tabs (a) (b) Right frame Left frame Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap....
Page 11 - Continue frame assembly; Complete frame assembly
11 Figure 3 Dimples to the inside Fuel scaledecal Figure 4 Step 4 Continue frame assembly You will need: caster frame, wheel frame, four 1/4-20 x 1/2inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. P...
Page 12 - Add front panel; Insert casters
12 Figure 6 View from rear of barbecue Plastic buttons Figure 5 Step 7 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert theplastic buttons through the front panel and frame. Figure 6. Step 6 ...
Page 13 - Add cooking box
13 Guide screw (a) (b) (c) Wing nuts View frombehindcookingbox Figure 9 Figure 7 Burner tubes Frame brace (a) (b) Spacer bracket Keps nut Tab Frame cross piece Nylon washer Bolt Slide the cooking box to the left within the frame. Put thewasher on the bolt. Take the spacer bracket and hold it upto th...
Page 14 - Install manifold bracket; Install tank panel assembly
14 Frame brace Manifold bracket Figure 10 Figure 11 Figure 12 Cross brace Tank panel tabs Slots in frame brace Frame brace Step 9 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Place your hand underneath the bracket. Lift theman...
Page 15 - Add fuel scale assembly; Install igniter
15 Figure 13 View from front left View from front right F E F E Figure 14 Igniter lock nut Keyhole inframe brace Small part of keyholein frame brace Frame brace Frame brace (a) (b) (c) Step 11 Add fuel scale assembly You will need: fuel scale assembly, two 1/4-20 wing nutsand two nylon washers. Slip...
Page 16 - Set LP fuel scale; Fill LP tank
16 F E F E F E Figure 15 Tank lockwing nut (a) (b) Scale settingwing nut Step 13 Set LP fuel scale You will need: LP tank (empty). Note - For accuracy, the fuel scale must be set with anempty tank. We utilize various LP tank manufacturers. Some of thetanks we receive have differing top collar assemb...
Page 17 - Check that all burner valves are off
17 Figure 16 Figure 18 Turn so regulator ventdoes not collect water Hose Tank lockwing nut Quick disconnectengaged Valve handwheelclose clockwise Tank valve Collar Malefitting Pressurerelief valve Tank Regulator Regulatorvent (a) (b) (c) Figure 17 F E Step 15 Check that all burner valves are off You...
Page 18 - Check for gas leaks; DANGER
18 Figure 19 (a) Figure 20 (c) (d) (b) Step 17 Check for gas leaks WARNING: You should check for gas leaks every time you disconnect and reconnect a gas fitting. Note - All factory made connections have been thoroughlychecked for gas leaks. The burners have been flametested. As a safety precaution...
Page 19 - Install Flavorizer Bars and Cooking Grates
19 Figure 24 Figure 23 Figure 25 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Figure 21 Figure 22 Step 18 Install Flavorizer Bars and Cooking Grates You will need: five long Flavorizer Bars, eight shortFlavorizer Bars and two cooking grates. Set the ...
Page 20 - Install Lid
20 Hair pin cotter Hinge pin Figure 26 Figure 27 Tool holders Insert in frame brace Control panel Phillips screws/ washers (a) (b) Step 20 Install Lid You will need: lid, two hinge pins and two hair pin cotters. Set the lid in place. Align the hinges at the rear of thebarbecue. Insert hinge pins fro...
Page 21 - Install swing table
21 Slot in frame(view from below) Insert one end of the hinge rod into the hole in the frame.Figure 29 (a). Insert the other end into the hole in the swing table endbracket. Figure 29 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Chec...
Page 22 - Complete accessory installation
22 Step 23 Complete accessory installation You will need: Warm-Up Basket, warming rack, worktable, accessory rack, three tubing plugs, thermometerand a hammer. Insert one end of the Weber Warm-Up Basket into the holein the right end of the lid and the other end into the slot inthe left end of the li...
Page 23 - Lighting; OPERATING INSTRUCTIONS; Crossover Ignition System; To Extinguish
23 6 8 5 2 7 4 3 1 Figure 1 Crossover Ignition System Lighting Summary lighting instructions are on the control panel. WARNING: The burner control knobs must be in the OFF position before turning on the LP tank valve. Ifthey are not in the OFF position, when you turn on theLP tank valve, the exces...
Page 24 - Manual Lighting
24 8 6 2 4 3 1 7 5 Figure 2 Manual Lighting Manual Lighting 4) Turn the tank on by turning the tank valve counterclockwise. 5) Strike a match and put the flame into the matchlight hole in the front of the cooking box. WARNING: Do not lean over open barbecue. Keep your face and body at least one fo...
Page 25 - Storage and/or Nonuse continued
25 Cooking WARNING: Do not move the Weber Gas Barbecue when operating or hot. You can adjust the FRONT, CENTER and BACK burnersas desired. The control settings High (H), Medium (M), Low(L), or Off (O) are described in your Weber cookbook. Thecookbook uses these notations to describe the settings o...
Page 26 - Refilling the LP tank; Connecting the filled LP tank
26 Scale setting wing nut Tank lockwing nut Tank valve Collar (a) (b) Figure 3 Figure 4 Refilling the LP tank We recommend that you refill before the scale indicatorreaches "E". Note - If you run out of fuel, check the indicator settingand/or adjust the fuel scale indicator setting with the ...
Page 28 - Safe handling tips for LP Gas
28 28 Safe handling tips for LP Gas ■ Liquid Propane (LP) gas is a petroleum product as aregasoline and natural gas. LP gas is a gas at regulartemperatures and pressures. Under moderatepressure, inside a cylinder, LP gas is a liquid. As thepressure is released the liquid readily vaporizes andbecomes...
Page 29 - Annual Maintenance
29 Figure 8 (b) (c) (d) (a) c) Valves to manifold connections. Figure 7 (c). d) The hose to regulator connection. Figure 7 (d). WARNING: If there is a leak at connection (b), (c) or (d), turn OFF the gas. DO NOT OPERATETHE BARBECUE. Contact Weber-Stephen CustomerService. When leak checks are compl...
Page 30 - General Maintenance; Weber Spider Stopper Guards; Main Burner Cleaning Procedure; Replacing Main Burners
30 Burner insidecooking box Figure 11 Dark blue Light blue Tips occasionally yellowish Figure 9 Venturi Air shutter Venturi fin Weber SpiderStopper Guard Figure 10 Figure 12 Figure 13 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is a t...
Page 32 - Crossover Ignition System Operations
32 i) Reinstall the Spider Stopper Guards. Slightly rotatethe Spider Stopper Guards so that the seams are inline with the Venturi fins. There should be no gaps inthe seams or in the fit around the burners and valves.Figure 19. Venturi fin Figure 19 Check fitaround valve Check fit around burner Figur...
Page 33 - TROUBLESHOOTING
33 Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burners do not light. -or-Burners have a small flickering flame in theHIGH position. -or-Barbecue temperature only reaches 250˚ to300˚ degrees in the HIGH position. Burner does not light, or flame is low inH...
Page 35 - Parts List
35 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cooking grates (2) 8 Work table 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5)11 Spacer bracket12 Swing table end bracket13 Left frame 14 1/4-20 x 1/2 inch bolts (6) 15 1/4 inch...
Page 36 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...