Page 3 - WARRANTY
3 Weber-Stephen Products Co. (Weber) herebywarrants to the ORIGINAL PURCHASER of thisWeber Gas Barbecue that it will be free ofdefects in material and workmanship from thedate of purchase as follows: Aluminum Castings, 10 years,Recycled Work Surfaces, 10 yearsCooking Grates and Flavorizer Bars, 3 ye...
Page 4 - PATENTS AND TRADEMARKS
4 © 1997 Weber. Weber, , Genesis, Flavorizer and Crossover arer e g i s t e r e d U . S . t r a d e m a r k s ; P e r m a - M o u n t , G a s C a t c h e r,FlameCheck, Steam-N-Chips, Spider Stopper, and Warm-Up areU.S. trademarks of Weber-Stephen Products Co., 200 East DanielsRoad, Palatine, IL 6006...
Page 5 - Contents
5 Contents WARNINGS ................................................................ 2Warranty & Patents .................................................. 3-4General Instructions .................................................... 6Assembly ........................................................
Page 6 - General Instructions; For Installation in Canada; Gas supply testing
6 General Instructions Your Weber Gas Barbecue is a portable outdoor cookingappliance. With the Weber Gas Barbecue you can grill,barbecue, roast and bake with results that are difficult toduplicate with indoor kitchen appliances. The closed lid andFlavorizer Bars produce that "outdoor" flavo...
Page 7 - Check package contents; Assembly
7 Step 1 Check package contents Cooking box (assembly) Lid (assembly) Hose Bottom tray Two cooking grates Control panel Assembly Tools needed Regular screwdriver Phillips screwdriver Hammer 7/16 and 3/4 inch open-end or an adjustable wrench Pliers Block of wood Supplies needed You will need a soap a...
Page 9 - Check contents of hardware packs
Two plastic buttons(actual size) 1/4-20 keps nut Fifteen 1/4 inch nylon washers Two hair pin cotters Two wheel hubcaps Two 10-24 hex nuts Two 10-24 x 1 3/4 inch machine screws Two Phillips screws/washers Check contents of hardware packs Three burner control knobs Three tool holders Five tubing plugs...
Page 10 - Assemble wheels
10 Figure 1 W E B E R W EB E R Figure 2 Leg tabs Frame tabs (a) (b) Right frame Left frame Step 2 Assemble wheels You will need: axle, two wheel hubcaps, two wheels,wheel frame, hammer and a block of wood. Place one end of the axle on the block of wood (or otherprotected surface). Tap on one hubcap....
Page 11 - Continue frame assembly; Complete frame assembly
11 Figure 3 Dimples to the inside Figure 4 Step 4 Continue frame assembly You will need: caster frame, wheel frame, four 1/4-20 x 1/2 inch bolts, four nylon washers and a 7/16 inch wrench. Place the caster frame onto the tabs of the left frame withthe dimple to the inside. Figure 3. Place the wheel ...
Page 12 - Add front panel; Insert casters
12 Figure 6 View from rear of barbecue Plastic buttons Figure 5 Step 7 Add front panel You will need: front panel and two plastic buttons. Turn frame assembly right side up. Align the panel with the holes in the frame and insert theplastic buttons through the front panel and frame. Figure 6. Step 6 ...
Page 13 - Add cooking box
13 Guide screw (a) (b) (c) Wing nuts View frombehindcookingbox Figure 9 Figure 7 Burner tubes Frame brace (a) (b) Spacer bracket Keps nut Tab Frame cross piece Nylon washer Bolt Slide the cooking box to the left within the frame. Put thewasher on the bolt. Take the spacer bracket and hold it upto th...
Page 14 - Install manifold bracket; Install igniter
14 Figure 11 Igniter lock nut Keyhole inframe brace Frame brace Manifold bracket Figure 10 Small part of keyholein frame brace Frame brace Frame brace (a) (b) (c) Step 9 Install manifold bracket You will need: manifold bracket Hook the bracket onto the manifold at the center burnervalve. Place your ...
Page 15 - Gas line piping; DANGER; Install gas supply; General Specifications for Piping
15 15 Typical natural gas supply installation. Figure 12. Gas line piping ■ If the length of line required does not exceed 50 feet,use a 5/8" O.D. tube. One size larger should be usedfor lengths greater than 50 feet. ■ Gas piping may be copper tubing, type K or L;polyethylene plastic tube, with ...
Page 17 - Check for gas leaks
17 (a) Figure 16 (c) (b) Figure 15 Male fitting To barbecue Quick disconnectengaged Collar Locking shut off Outside house wall (a) (b) Step 14 Check for gas leaks DANGER Do not use an open flame to check for gasleaks. Be sure there are no sparks or openflames in the area while you check forleaks. ...
Page 18 - Install Flavorizer Bars and Cooking Grates
18 Figure 20 Figure 19 Figure 21 Bottom tray Finger grip on frontedge of bottom tray Finger grip Front side of catch pan holder Figure 17 Figure 18 Step 15 Install Flavorizer Bars and Cooking Grates You will need: five long Flavorizer Bars, eight shortFlavorizer Bars and two cooking grates. Set the ...
Page 19 - Install Lid
19 Hair pin cotter Hinge pin Figure 22 Step 18 Add tool holders, control panel and burnercontrol knobs You will need: three tool holders, control panel, twoPhillips screws/washers, a Phillips screwdriver, and threeburner control knobs. Hook the tool holders over the frame rail. Figure 23. Set the co...
Page 20 - Install swing table
20 Slot in frame (view from below) Insert one end of the hinge rod into the hole in the frame.Figure 25 (a). Insert the other end into the hole in the swing table endbracket. Figure 25 (b). Hold the end bracket at an angle sothe lower tab is inside the frame tube. Push the bracket intothe frame. Che...
Page 21 - Complete accessory installation
21 Step 20 Complete accessory installation You will need: Warm-Up Basket, warming rack, worktable, accessory rack, three tubing plugs, thermometerand a hammer. Insert one end of the Weber Warm-Up Basket into the holein the right end of the lid and the other end into the slot inthe left end of the li...
Page 22 - OPERATING INSTRUCTIONS; Lighting; To Extinguish; Crossover Ignition System
22 5 7 4 6 3 2 1 Figure 1 Crossover Ignition System OPERATING INSTRUCTIONS Lighting Summary lighting instructions are on the control panel. 1) Open the lid. Figure 1. 2) Make sure all burner control knobs are turned OFF. (Push each burner control knob down and turnclockwise.) 3) Turn gas supply valv...
Page 23 - Manual Lighting
23 7 5 4 3 2 1 6 Figure 2 Manual Lighting Manual Lighting WARNING: Do not lean over open barbecue. Keep your face and body at least one foot away from thematchlight hole when lighting the barbecue. 5) Push Front burner control knob down and turn to START / HI. 6) Check that the burner is lit by lo...
Page 25 - Annual Maintenance
25 Figure 3 (b) (c) (a) Annual Maintenance After a period of nonuse we recommend that you performthe following maintenance procedures for your safety. WARNING: Check hose before each use of barbecue for nicks, cracking, abrasions or cuts. If the hose isfound to be damaged in any way, do not use th...
Page 26 - General Maintenance; Weber Spider Stopper Guards; Main Burner Flame Pattern; Replacing Main Burners
26 Burner insidecooking box Figure 6 Dark blue Light blue Tips occasionally yellowish Figure 4 Venturi Air shutter Venturi fin Weber SpiderStopper Guard Figure 5 Flames Figure 7 Figure 8 General Maintenance Weber Spider Stopper Guards Your Weber Gas Barbecue, as well as any outdoor gasappliance, is ...
Page 28 - Crossover Ignition System Operations
28 Figure 15 White wire Black wire ■ Check that the Crossover Ignition button pushes theigniter (button) down, and returns to the up position. ■ Check to see if the igniter is loose in the frame.Tighten if necessary; see Step “Install igniter” forcorrect procedure. If the Crossover Ignition System s...
Page 29 - TROUBLESHOOTING
Problem Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Burner does not light, or flame is low in HIGHposition. Experiencing flare-ups: CAUTION: Do not line the bottom tray with aluminum foil. Burner flame pattern is erratic. Flame is lowwhen burner is on HIGH. Fl...
Page 31 - Use only Weber factory; Parts List
31 1 Lid (assembly) 2 Lid handle 3 Warm-Up Basket 4 Warming rack 5 Short Flavorizer bars (8) 6 Long Flavorizer bars (5) 7 Cooking grates (2) 8 Work table 9 Tubing plugs (5) 10 1/4-20 x 2 inch bolts (5)11 Spacer bracket12 Swing table end bracket13 Left frame 14 1/4-20 x 1/2 inch bolts (6) 15 1/4 inch...
Page 32 - A F; INAL
A F INAL W ORD OF T HANKS hank you for choosing a Weber Barbecue. Our family here at Weber has worked hard to produce the highest quality products for your satisfaction. While we give much attention to our products, an occasional error may occur. Our knowledgeable Customer Service staff is prepared ...