Page 2 - VISUAL INSPECTION OF THE HEATING SYSTEM; Water
1 These instructions were prepared for the guidance of those installing this particular gas conversion burner. While thy apply in principle to all installations, they should not be interpreted as meaning the only safe and economical way to install a conversionburner. It may be necessary to deviate f...
Page 3 - FLUE PIPE AND CHIMNEY; company should be consulted.; INSPECTION OF HEATING APPLIANCE; and draft hood to the sizes shown in the table.; FIGURE 1
2 FLUE PIPE AND CHIMNEY The flue pipe should be carefully inspected and replaced if necessary in connection with installation of a draft hood. All installations must operate with a negative draft overfire. Refer to your local gas company or codes for assistance or to thefurnace and/or boiler manufac...
Page 5 - Draft Hood and; PREPARATION OF COMBUSTION CHAMBER
4 PREPARATION OF FURNACE OR BOILER Clean combustion chamber thoroughly. Scrape and brush all heating surfaces and flue ways. Soot and fly ash are excellent insulators and unless removed the efficiency of the heating plant will be impaired. Plugged or restricted flue passages willprevent burner from ...
Page 7 - sizes shown. To determine the actual input of the burner:; FIGURE 5
6 NOTE: The BTU input valves on the preceding page show the approximate hourly input of the burner for the various drill sizes shown. To determine the actual input of the burner: 1) Turn off all other gas appliances. 2) The hand on the dial with the lowest cubic feet value (fastest revolving dial) s...
Page 8 - ELECTRICAL WIRING; operation. Verify proper operation after servicing.; LIMIT CONTROL SWITCHES; installation and adjustment of the room thermostat.; GAS PIPING
7 ELECTRICAL WIRING The power burner is shipped completely wired. It is only necessary to supply the 115 volt circuit, thermostat and limit circuit. All wiring must conform with the National electric Code or the code legally authorized in the locality where the installation isbeing made. The burner,...
Page 9 - Be sure to relight all the gas pilots on other appliances.; PURGING; Nominal Diameter of Pipe in Inches
8 After the piping and meter have been checked completely, purge the system of air. Do not bleed the air inside the furnace. Be sure to relight all the gas pilots on other appliances. PURGING After the piping has been checked, all piping and appliances receiving gas through the meter shall be fully ...
Page 10 - ADJUSTMENT OF BURNER; Set thermostat below room temperature.; STANDING PILOT; FIGURE 9
9 ADJUSTMENT OF BURNER Starting the burner: 1. Depress the gas valve control knob on the combination gas valve and turn to “OFF”. Figure 9. 2. Set room thermostat above room temperature and let burner run five minutes to purge the unburned gas from the unit. 3. Set thermostat below room temperature....
Page 11 - P265DI - JUNCTION BOX ROTATED
Page 12 - IMPORTANT; fire must be maintained.; BEST LOCATIONS FOR GAS
11 All adjustments below must be made with the following instructions: 1. Draft Gauge 3. CO Tester 2. O 2 or CO 2 Analyzer 4. Water Column Gauge After the burner has been in operation for 10 minutes and if a neutral pressure point adjuster was installed, proceed as follows. Start from the wide open ...
Page 13 - GENERAL INSTRUCTION; flammable vapors and liquids.; TROUBLE CHART; PILOT DOES NOT LIGHT
12 GENERAL INSTRUCTION Gas burners require the services of an experienced technician for proper setting and adjustment. If the burner does not appear to be operating properly, DO NOT ATTEMPT TO ADJUST THE BURNER YOURSELF, but call in a competentserviceman. A homeowner should be able to check several...
Page 15 - SEQUENCE OF OPERATION; TRIAL FOR
14 IMPORTANT: The electronic S8600 Control Module cannot be repaired. If troubleshooting procedure indicates a malfunction in the S8600 the S8600 Control Module must be replaced. Intermittent pilot systems should be serviced only bytrained and experienced personnel. SEQUENCE OF OPERATION 1 THERMOSTA...
Page 16 - START
15 S8600, S8610 TROUBLESHOOTING GUIDE NOTE: Before troubleshooting, familiarize yourself with the start up and checkout procedure. Check line voltage power, low voltage transformer, limit controller, thermostat (controller) andwiring. Also, check air proving switch on combustion air blower system (i...
Page 17 - ) Turn the gas valve control knob to “OFF”, wait five minutes.; P250AF DIRECT SPAR ELECTRODE LOCATION
16 P250AF/P265-DI DIRECT SPARK IGNITION HONEYWELL SYSTEM Starting the burner: 1) Turn the gas valve control knob to “OFF”, wait five minutes. 2) Turn gas valve control knob to “ON”. 3) Set room thermostat above room temperature. 4) If burner does not light, SHUT OFF BURNER COMPLETELY AND WAIT FIVE M...
Page 19 - Temperatures
18 To measure flame current, first shut off the power to the system and then remove the flame sensing lead wire form the electrode terminal and insert a 0-50 DC microamp meter in series with the sensor electrode and the sensor lead wire. “Plus”terminal of meter to component board and “negative”: ter...
Page 24 - Notes