Page 2 - safETY INfORMaTION
SECTION TSM 288 ISSUE A PAGE 2 OF 36 dO NOT OPERaTE PUMP If: - The head is not installed correctly.- Any guards are missing or incorrectly installed.- The suction or discharge piping is not connected. dO NOT place fingers, etc. into the pumping chamber or its connection ports or into any part of the...
Page 3 - NOTE; for a feature to be suitable for an application, the
SECTION TSM 288 ISSUE A PAGE 3 OF 36 Source of Hazards Potential Hazards Frequency of Hazards Recommended Measures Unvented Cavities Build up of explosive gas Very Rare Ensure that pump is totally filled. Consider mounting ports vertically. Casing / Rotors / Head Unintended mechanical contact Rare E...
Page 4 - PUMP MOdEl dEsIGNaTION; aTEX INfORMaTION PlaTE; figure 3
fIGURE 1 fIGURE 2 Equipment-groups (Annex I of the EC-Directive 94/9/EC) Group I (mines, mine gas & dust) Group II (other explosive atmospheres gas/dust) Category M Category 1 Category 2 Category 3 1 2 G (gas) (Zone 0) D (dust) (Zone 20) G (gas) (Zone 1) D (dust) (Zone 21) G (gas) (Zone 2) D (du...
Page 6 - fIGURE 8; fIGURE 7; sYsTEM dEsIGN aNd
fIGURE 8 10 .0 M et er s (3 2. 8 F ee t) W at er C ol um n Suction Lift Or Vacuum Atmospheric Pressure Suction Head NPSH Available Suction Line Friction Loss Vapour Pressure NPSH Available Suction Line Friction Loss Vapour Pressure For Suction Lift Or Vacuum Conditions. For Conditions With Positive ...
Page 7 - sTaRT UP PROCEdURE; Couplings of a non-flexible design must; ClEaNING sYsTEMs
fIGURE 9 ROTaTION dIsCHaRGE sUCTION sUCTION ROTaTION SECTION TSM 288 ISSUE A PAGE 7 OF 36 3.5 sTaRT UP PROCEdURE • Check that all piping and associated equipment are clean and free from debris and that all pipe connections are secure and leak free. • For pumps installed with flushed product seals ch...
Page 8 - sPRING lOadEd ValVEs; NOTE: Care should be taken not to exceed the; sHUTdOWN PROCEdURE
SECTION TSM 288 ISSUE A PAGE 8 OF 36 Integral pressure relief valves are normally used to protect the pump from the effects of increases in system pressure caused, for example, by a restricted or closed discharge line. In response to a pressure increase the valve opens and internally circulates the ...
Page 9 - lOadEd ValVE; • slf Only - If the valve assembly is
fIGURE 10 108 107 fIGURE 11 108 129 111 107 102 128 SECTION TSM 288 ISSUE A PAGE 9 OF 36 For Integral Relief Valve with Manual Lift - see Figure 11.• To operate the manual lift, turn the hand wheel (111) clockwise, which will lift the valve head (102/128). To resume normal operation turn the hand wh...
Page 11 - RECTaNGUlaR INlET
fIGURE 16 SECTION TSM 288 ISSUE A PAGE 11 OF 36 3.9 RECTaNGUlaR INlET slas slal slbs slbl slCs slCl slds sldl slEs slEl slfs slfl slGs slGl b 64 64 64 64 80 80 110 110 138 138 156 156 188 188 C 6 6 8 8 9 9 11 11 11 11 11 11 11 11 d 11.5 20 15 27 21 35 23 42 34 58 56 90 96 149 E 5 5 5 5 8 8 8 8 8 8 8...
Page 12 - When removing and refitting lipseals or O-rings care; ING aNd assEMblY
SECTION TSM 288 ISSUE A PAGE 12 OF 36 When removing and refitting lipseals or O-rings care should be taken to avoid cutting or tearing the sealing faces as they pass over keyways, splines, threads or other potentially sharp or abrasive edges. All lipseals and O-rings should be carefully examined and...
Page 14 - POsITION a
fIGURE 25 To increase the pre-load add shims to position A.To decrease the pre-load remove Shims from position A.See section 6.2 for pre-load settings. POsITION a fIGURE 26 4.06 fIGURE 24 fIGURE 23 5.13 5.06 5.09 5.05 SECTION TSM 288 ISSUE A PAGE 14 OF 36 • Install the casing (3.01) onto the bearing...
Page 15 - ClEaRaNCEs sla – sld
fIGURE 28 2.01 2.02 fIGURE 27 4.01 3.01 4.07 fIGURE 29i POsITION b POsITION a lOCKNUT Tab WasHER fIGURE 29ii 2.02 2.01 5.18 5.17 fIGURE 29iii 5.17 SECTION TSM 288 ISSUE A PAGE 15 OF 36 4.1.4 ROTOR assEMblY NOTE: For SLF Build see section 4.1.6 • Install the Rotors (2.01) and Rotor retainers (2.02) 4...
Page 16 - ROTORs ONlY
POsITION C fIGURE 32 fIGURE 33 5.11 fIGURE 31 POsITION M fIGURE 30 6.01 6.02 fIGURE 29IIII 5.18 5.19 5.21 5.17 SECTION TSM 288 ISSUE A PAGE 16 OF 36 • To change the rotor timing add / remove shims from position C. • To adjust the drive rotor clockwise you need to add shim in position C on the drive ...
Page 18 - fIllING POINT; Under no circumstances should bearing cones or cups be
fIGURE 44 5.04 fIGURE 45 4.10 5.03 4.10 5.04 fIGURE 46 fIGURE 43 5.16 5.03 fIGURE 42II fIllING POINT fIGURE 42I 1.01 1.03 fIGURE 41 1.02 1.01 SECTION TSM 288 ISSUE A PAGE 18 OF 36 NOTE: The preferred method of installing bearing cones is that they are heated to approximately 125°C (250°F) prior to i...
Page 19 - ONlY
fIGURE 48 6 4 7 2 8 1 5 3 5.05 fIGURE 47 5.03 fIGURE 49 MaCHINEd faCE fIGURE 50 5.11 5.05 fIGURE 51 5.22 TWO TIMING MaRKs ON dRIVE ONE TIMING MaRK ON laY fIGURE 52 SECTION TSM 288 ISSUE A PAGE 19 OF 36 • Install the bearing cone (5.03) and the bearing pre-load spacer (5.05) secure using the M12 scre...
Page 21 - slG
fIGURE 60 3.01 4.01 4.07 fIGURE 61 5.17 fIGURE 62 fIGURE 63 fIGURE 59 4.07 SECTION TSM 288 ISSUE A PAGE 21 OF 36 • Install the casing (3.01) onto the bearing housing (4.01) and use the bolts (4.07) to secure the casing (3.01) NOTE: without the gearbox cover spacers are required to ensure the casing ...
Page 24 - sINGlE flUsH sla – slf
fIGURE 84 fIGURE 82 8.01 8.02 2.01 fIGURE 83 8.01 8.02 8.04 8.06 8.08 8.098.178.18 8.19 8.20 8.16 8.05 8.03 fIGURE 81 8.04 8.03 fIGURE 78 3.01 7.03 4.07 fIGURE 77 sla-f slG 5.15 fIGURE 80 fIGURE 79 8.06 / 8.07 8.06 SECTION TSM 288 ISSUE A PAGE 24 OF 36 • Install the l-cup (8.01) and the rotary face ...
Page 26 - sINGlE flUsH slG
fIGURE 101 3.01 4.07 fIGURE 100 3.01 7.03 fIGURE 99 5.15 fIGURE 98 fIGURE 94 8.01 8.02 2.01 fIGURE 96 fIGURE 95 8.01 8.02 8.04 8.06 8.08 8.17 8.09 8.18 8.16 8.05 8.03 fIGURE 97 8.08 8.09 SECTION TSM 288 ISSUE A PAGE 26 OF 36 NOTE: the slinger has raised sections on the internal diameter, which press...
Page 29 - dOUblE sEal sld – slG
fIGURE 119 sla-f slG 5.15 fIGURE 120 8.11 8.12 8.19 8.13 8.15 fIGURE 118 fIGURE 115 8.03 8.05 8.10 8.19 8.15 8.12 8.11 8.06 8.08 8.09 8.04 8.01 8.02 fIGURE 117 8.08 8.09 fIGURE 121 3.01 7.03 4.07 SECTION TSM 288 ISSUE A PAGE 29 OF 36 The washers overlap the seal bore – this locates and provides driv...
Page 30 - ROTaRY sEal REMOVal
fIGURE 125 fIGURE 126 fIGURE 122 8.06 8.10 fIGURE 123 8.03 8.04 fIGURE 124 8.02 8.01 2.01 SECTION TSM 288 ISSUE A PAGE 30 OF 36 5.6 ROTaRY sEal REMOVal • To remove the seal face in the rotor use the seal face removal tool • The tool locates on the rubber L-cup and when pressed in the seal face will ...
Page 33 - dIsTaNCEs; Care should be taken not to overfill the gearbox.; MaTERIal sPECIfICaTION
fIGURE 128 SECTION TSM 288 ISSUE A PAGE 33 OF 36 6.3 lIP-sEal sETTING dIsTaNCEs Pump Model dimension “X” (mm) dimension “X” (inch) SLAS 4 0.16 SLBL 6 0.24 SLCS 5 0.20 SLDL 6 0.24 SLES 3 0.12 SLFL 8 0.31 SLGS 7 0.28 6.4 lUbRICaNTs The recommended lubricant for use in the SL Series is an EP00 grade, l...
Page 34 - sl sERIEs fOUNdaTION dIMENsIONs
fIGURE 129 SECTION TSM 288 ISSUE A PAGE 34 OF 36 6.7 sl sERIEs fOUNdaTION dIMENsIONs V W X X HS T P S E C D B B A M Q R N L HB HT J G F K 4 OFF HOLES "U" DIA Model J ② K l M N P Q R s T U V W X SLAS IN - - 9.25 3.31 4.67 2.44 0.43 3.31 5.87 5.04 0.35 6.14 6.93 1.08 MM 20 5 235 84 118.5 62 11...
Page 36 - sl sERIEs ROTaRY lObE PUMPs; WaRRaNTY; TECHNICal sERVICE MaNUal; IssUE
sl sERIEs ROTaRY lObE PUMPs MOdEls slas, slal, slbs, slbl, slCs, slCl, slds, sldl, slEs, slEl, slfs, slfl, slGs, slGl WaRRaNTY Viking warrants all products manufactured by it to be free from defects in workmanship or material for a period of one (1) year from date of startup, provided that in no eve...