Toshiba 1600XP - Manuals
Toshiba 1600XP – Manual in PDF format online.
Manuals:
Manual Toshiba 1600XP
Summary
1600XP Series Installation and Operation Manual Product Use and Warranty Restrictions The Toshiba products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances...
1600XP Series Installation and Operation Manual UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation...
1600XP Series Installation and Operation Manual Purpose This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are use...
i 1600XP Series Installation and Operation Manual Table of Contents 1. General Safety Instructions ......................................................................1 1.1 Symbols ............................................................................................ 1 1.2 Signal Words ........
ii 1600XP Series Installation and Operation Manual 12. Display and Keys ......................................................................................22 12.1 Front Panel Layout ......................................................................... 22 12.2 Display Manual Controls ............
iii 1600XP Series Installation and Operation Manual 23.6 System Status Messages ............................................................... 51 23.7 Parts Replacement .........................................................................53 24. External Layouts/Dimensions/Shipping Weights ........
1 1600XP Series Installation and Operation Manual 1. General Safety Instructions DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual. 1.1 Symbols The symbols listed below...
2 1600XP Series Installation and Operation Manual 1.2 Signal Words The signal words listed below are used throughout this manual. When the words DANGER, WARNING, CAUTION and NOTICE are used in this manual they will include important safety information that must be carefully followed. 1.3 Regulatory ...
3 1600XP Series Installation and Operation Manual 2. Equipment Warning Labels The following pages show examples of warning labels that may be attached to either the interior or ex- terior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional labels are requ...
4 1600XP Series Installation and Operation Manual 1 L1 (L*) 2 L2 (N*) 3 G 4 X1 5 X2 6 N (0V*) 7 X3 8 G 11 208V 12 COM 13 240V 14 E P O 1 15 E P O 2 16 R E M O TE 17 R E M O TE USE COPPER 90 CONDUCTORS ONLY. REFER TO INSTRUCTION MANUAL REGARDING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 208V INPUT...
5 1600XP Series Installation and Operation Manual 3. Important Safety Instructions This manual contains important instructions that should be followed during the installation and maintenance of the UPS and its batteries. Hardwired UPS units are not equipped with an over-current protection device nor...
6 1600XP Series Installation and Operation Manual CAUTION CAUTION CAUTION Misuse of this equipment may result in human injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of t...
7 1600XP Series Installation and Operation Manual 4. Inspection/Storage/Disposal 4.1 Inspection Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material. 4.2 Unpacking Check the unit for loo...
8 1600XP Series Installation and Operation Manual 5. Installation Precautions NOTICE 1. Observe the following environmental restrictions: • Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air ventilation and for maintenance. • Install the unit where t...
9 1600XP Series Installation and Operation Manual 5. Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located next to the four casters, until the unit is no longer resting on the casters. 6. The UPS generates and can radiate radio-frequency energy during o...
10 1600XP Series Installation and Operation Manual 6. Conductor Routing and Grounding 1. Use separate metal conduits for routing the input power, output power, and control circuits. 2. Follow the wire size and tightening torque specifications listed on page 13. 3. Always ground the unit to reduce th...
11 1600XP Series Installation and Operation Manual 8. UPS Connections 8.1 Terminal Block The following illustration is a detail view of the terminal block and wiring connections used for 208/240 volt units (see pages 65-66 for terminal block location). * – If only one input line is hot, connect hot ...
12 1600XP Series Installation and Operation Manual Input and Jumper wire/bus strip connection for: 208 Vin – Using provided jumper, connect terminals 11 – 12. 240 Vin – Using provided jumper, connect terminals 13 – 12. Output Cabling for: 120 Vout Connect load across Terminals 4 – 6 or 6 – 7. 208 Vo...
13 1600XP Series Installation and Operation Manual 8.2 Wire Size and Tightening Torque Use the following table to select the recommended wire size and terminal lug tightening torque for I/O wire connections. Use 90 ° C copper conductors for all Input, Output, and Ground wiring. Item Terminal Number ...
14 1600XP Series Installation and Operation Manual 8.3 Optional Battery Cabinet Connections Optional external battery cabinets can be used to extend the backup time of the UPS beyond that available with the internal batteries. The external battery cabinets connect to the UPS via Anderson-style conne...
15 1600XP Series Installation and Operation Manual 9. Product Description An uninterruptible power system (UPS) is a system that is installed between the commercial power and the load equipment. The UPS provides steady AC output power during commercial power short-term blackouts or brownouts. This p...
16 1600XP Series Installation and Operation Manual 10. Operating Modes 10.1 Static-Bypass (Stop operation) If the UPS unit is severely overloaded or develops an internal fault, power flow is automatically switched from the unit’s main circuit to the bypass circuit. Power flow through the bypass is s...
17 1600XP Series Installation and Operation Manual 10.3 Battery Backup (On batteries) The following illustration shows power flow during the battery backup mode. When commercial AC power failures occur, the UPS’s batteries instantly begin supplying DC voltage to the UPS’s main inverter circuit. This...
18 1600XP Series Installation and Operation Manual 10.5 Battery Backup Time and Discharge Process The UPS batteries provide approximately 5-7 minutes of back-up time depending on the 1600XP unit kVA rating. These times are valid when the unit is operating under full load and at the rated power facto...
19 1600XP Series Installation and Operation Manual 10.7 Battery Recharging The illustration below shows a graphical representation of the UPS battery recharge process after a full discharge. The recharge process usually consists of three periods. During the first period, the current is maintained at...
20 1600XP Series Installation and Operation Manual 11. Operating the UPS The 1600XP should be installed by a certified electrician. Once installed, the 1600XP is designed to be operated by any user. Anyone not familiar with this UPS should read the manual before attempting to operate it. 11.1 Initia...
21 1600XP Series Installation and Operation Manual 11.2 Starting the UPS Turn the main circuit breaker (MCCB) on the back of the UPS (see pages 60-61) to the ON position. The breaker should remain in the ON position. Verify that the On-Line LED on the front panel (see page 23) lights green. All LED’...
22 1600XP Series Installation and Operation Manual 12. Display and Keys 12.1 Front Panel Layout The front panel consists of several elements for monitoring and operation of the UPS. Panel components are shown in the illustration below: 12.2 Display Manual Controls Hardware Run/Stop Switch – Pressing...
23 1600XP Series Installation and Operation Manual 13. LCD Touchscreen Layout The touchscreen serves as input and display. Touch the active portion of the display to execute a com- mand. 13.1 Startup Display The default opening screen for the UPS is the Main screen. The operator can begin operating ...
24 1600XP Series Installation and Operation Manual The second row of keys are the function tabs. At the bottom of the display three event codes display the latest operational information: Faults, Warnings, and the current UPS System Mode. (See pages 47 – 51.) 13.2 Operating Keys The icons listed in ...
25 1600XP Series Installation and Operation Manual 13.3 Status Indicators The four top and three bottom UPS status Indicators on the main screen and their meanings are listed in the table below. Indicator Functional Description 96% Shows the current load percentage. 100% / 11’ 100% / 9’ 35” 100% / N...
26 1600XP Series Installation and Operation Manual 14. Touchscreen Menu Tree 14.1 Front Panel Layout The diagram below shows the menu tree for the touchscreen display. The four folder tabs and their associated sub-menu choices are shown on the left, and a description of the displays /choices are det...
27 1600XP Series Installation and Operation Manual 14.2 Keypad Controls The keypad uses a alphanumeric format similar to that used on telephone 12-key keypad. Rapidly press a key 1 to 5 times to select the desired character. For instance, quickly press the 7PQRS key four times to enter an “R.” Pause...
28 1600XP Series Installation and Operation Manual 14.3 Screen: Security Passwords & Key- pad The UPS has several levels of security password avail- able: USER (USR) , ADMIN (ADM), and other security levels for use by service and factory representatives. The security level is indicated on the Se...
30 1600XP Series Installation and Operation Manual 16. Screen Tab: Monitor The top screen under the Monitor tab is a graphical power flow block diagram that acts as a mimic display showing power flow through the UPS sections (Input, Output, Bypass, and Battery) and the UPS status (On-Line, Backup, B...
31 1600XP Series Installation and Operation Manual MONITOR TAB On-Line DVCOH ASYN Main Monitor Settings Records 12:35 PM INV HOME USR BYP BAT D&E IN OUT DC C&C On-Line DVCOH ASYN Main Monitor Settings Records 12:35 PM INV HOME USR IN 1/3 101 Input Config 103 Input Voltage 104 Input Current 1...
32 1600XP Series Installation and Operation Manual 16.1 Records If the selected Record buffer has no records, the display will return the message “NO RECORD.” Each record file can be accessed by pressing the labeled key, and the records paged through using the standard next record, previous record, ...
33 1600XP Series Installation and Operation Manual 16.2 Audible Alarm Functions An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The buzzer will also beep each time an effective item is touched on t...
34 1600XP Series Installation and Operation Manual 17. Screen Tab: Settings The tables on pages A1 - A14 list the 1600XP Settings parameters that can be viewed in the MONITOR tab. Example: The Settings parameter Batt Test Freq (Battery Test Frequency) can be viewed by USR (User) level and above, onl...
36 1600XP Series Installation and Operation Manual 17.1 Changing UPS Parameter Settings Press the parameter to be changed and the display will open with an appropriate data entry screen. Settings that cannot be changed will respond with “Item cannot be changed” shown at the bottom of this page. Some...
37 1600XP Series Installation and Operation Manual 17.2 Settings Parameters The following table lists parameters parameters that can be viewed under the MONITOR tab of the touch- screen display. The security levels are, from lowest to highest level: Access Level Sec. Abbreviation User USR Administra...
38 1600XP Series Installation and Operation Manual 17.3 Recalibrate the Touchscreen The touchscreen on the UPS is shipped from the factory already calibrated. However, at some point the touchscreen calibration may need to be refreshed so that the active portion of the screen matches the underlying g...
39 1600XP Series Installation and Operation Manual 18. Communication Interfaces 18.1 Remote Contacts The remote contacts interface is provided as a set of solid state switching devices. The switches are available through a DB9 male connector on the rear of the UPS. The following chart shows the pin ...
40 1600XP Series Installation and Operation Manual 18.2 UPS LAN Shutdown Signal Operation When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is possible to automatically reset the following operating systems (OS), which can automatically implement t...
41 1600XP Series Installation and Operation Manual 18.4 RemotEye III Network Card The RemotEye III is an optional network card for the Toshiba UPS. This card slides into a slot located on the back side ( page 60-61) of the UPS. The card provides a network, or LAN-based communication interface for th...
42 1600XP Series Installation and Operation Manual 19. Optional MB (Maintenance Bypass) Units The following illustration shows the circuit power flow when the UPS is operating in the optional Mainte - nance Bypass mode. The input jumper on the UPS must be set for 240 VAC. NOTICE Ensure the UPS is in...
43 1600XP Series Installation and Operation Manual 19.2 External Maintenance Bypass Wiring The following connections must be made to the Utility Panel and the Load Panel. The Main UPS output is located on the terminal block on the back of the UPS. (TB-4(X1) and TB-7(X3) 240 VAC.) See the application...
44 1600XP Series Installation and Operation Manual 20. Battery Pack Replacement The 1600XP come equipped with a set of internal backup batteries packaged in sets of 6 batteries per battery pack. The two battery packs, P/N 51896, and P/N 60995 are outwardly similar but distinctly differ - ent. NOTICE...
45 1600XP Series Installation and Operation Manual 21. Optional Receptacle Panel Installation Instructions These are the instructions for installing the optional Modular Output Receptacle Panels for the 1600XP Series UPS. These instructions apply to all UH3-RP-XX panel options. WARNING: The work out...
46 1600XP Series Installation and Operation Manual 22. UPS Protection System 22.1 System Protection Features The following schematic shows the electrical locations of the protection devices on the UPS. 22.2 System Protection Functions The following charts show the built-in system fault protection fu...
47 1600XP Series Installation and Operation Manual BUILT-IN UPS FAULT PROTECTION FUNCTIONS (CONT’D) Protection Item Internal Overheat DC Circuit Overvoltage DC Circuit Overcurrent LCD Message OVERHEAT DC-OV DC-OC Cause Fan failure; High ambient temperature Chopper malfunction Inverter/chopper fault ...
48 1600XP Series Installation and Operation Manual 23.3 System Fault Messages A Fault message is generated when either a fault condition occurs, or a warning condition occurs three times within ten minutes. The table below shows the possible fault messages and what actions need be taken. If the inpu...
49 1600XP Series Installation and Operation Manual INVOLNR Y Inverter Overload (Not Reset- table) – Output overload condition occurred. Reduce equipment load to 100% or less and manually restart the UPS. INVOLR Y Inverter Overload (Resettable) – Output overload condition oc- curred. Reduce equipment...
51 1600XP Series Installation and Operation Manual 23.5 System Mode Messages A UPS Mode message is generated when the UPS changes operating mode. The following tables list the possible operating modes for the UPS. Display Meaning Backup Backup – Power comes from other than input. BattTest Battery Te...
52 1600XP Series Installation and Operation Manual LANSD UPS goes to Shutdown triggered from customer supplied LAN SD circuit. Deactivate LAN shutdown signal to reset. LB Low Battery – The battery level has dropped low (about 90% or less) during operation. Continued operation in this mode will deple...
53 1600XP Series Installation and Operation Manual 23.7 Parts Replacement The following list shows recommended intervals for periodic replacement of certain UPS parts: 1. Aluminum electrolytic capacitors: Replace once every 5 years. 2. Fuses: Replace once every 7 years. 3. Cooling fan: When operated...
54 1600XP Series Installation and Operation Manual 24. External Layouts/Dimensions/Shipping Weights 24.1 Electrical Conduit Knock-out Data ELECTRICAL CONDUIT KNOCK-OUT HOLE SIZES (DIAMETER) 3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA 3 ea. Back/ Bottom 1.125 in. (28.575 mm) 3 ea. Back/ Bottom 1....
55 1600XP Series Installation and Operation Manual External Layout for 3.6kVA and 6kVA units RemotEye III RS232 Port Remote Contacts Port (Male) Terminal Block Cover MCCB 24.4 Dimensional Data (Cont.)
A1 1600XP Series Installation and Operation Manual Appendix A: 1600XP Specifications Standard Model: 3.6 – 10 kva Unit (Capacity) 3.6kVA (3.1 kW) 1 6 kVA (5.1 kW) 1 8 kVA (6.8 kW) 1 10 kVA (8.5 kW) 1 General Topology True On-Line Certifications ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A ,...
A4 1600XP Series Installation and Operation Manual Standard Models: 14 – 22 kva Capacity 14 kVA (11.9 kW) 1 18 kVA (15.3 kW) 1 22 kVA (18.7 kW) 1, 5 General Topology True On-Line Certifications ANSI C62.41 (IEEE 587), UL 1778, CUL, CE, FCC Class A , NEC (NFPS-70), NEMA/PE1-1993, OSHA, ASME, ISO 9001...
B-1 1600XP Series Installation and Operation Manual Appendix B: 1600XP Command Parameter T able 1600XP Command Parameters T able Cmd ID Description on LCD Brief Description Location Map Example Rqd Security Level to change By Ta b Block 001 Manufacturer UPS Manufacturer - Stores up to 16 characters....
C1 1600XP Series Installation and Operation Manual Appendix C: 1600XP Dimensions and Weights 3.6-6 kV A Dimensions
I-1 1600XP Series Installation and Operation Manual Index A AC input mode 16 Altitude A2 , A5 Application 15 Audible alarm 15 , 46 , 47 functions 33 Automatic Retransfer A5 B Backup mode 17 Battery backup mode 17 , 33 backup time 17 , 18 , A1 , A4 disposal 7lifetime A5low-voltage tolerances 18 manuf...
I-2 1600XP Series Installation and Operation Manual protedtion functions 46 , 47 signal 33 , 39 Frequency AUTO/MAN A4 input A4 output A4 Warning 10 Front Panel layout 22 , 26 , 27 , 28 G ground Importance of, 8 RS-232C 40 terminals 13 Grounding 10 H Humidity A5humidity 7 I Input Capacity A4 Input Fr...
INDUSTRIAL DIVISION 13131 West Little York Road, Houston, Texas 77041 Tel (713) 466-0277 Fax. (713) 466-8773 US (800) 231-1412 Canada (800) 872-2192 Mexico 01/800/527-1204 www.Toshiba.com/ind Printed in the U.S.A.
Toshiba Manuals
-
Toshiba 26C100U
User Manual
-
Toshiba 26C100U
Manual
-
Toshiba 55SL412U
User Manual
-
Toshiba 55SL412U
Manual
-
Toshiba 50L5200U
User Manual
-
Toshiba 50L5200U
Manual
-
Toshiba 24V4210U
User Manual
-
Toshiba 24V4210U
Manual
-
Toshiba 40L3400U
User Manual
-
Toshiba 40L3400U
Manual
-
Toshiba 50L1350U
User Manual
-
Toshiba 50L1350U
Manual
-
Toshiba 24SLV411U
User Manual
-
Toshiba 24SLV411U
Manual
-
Toshiba 50L2400U
User Manual
-
Toshiba 58L7350U
User Manual
-
Toshiba 32L2400U
User Manual
-
Toshiba 32L2400U
Manual
-
Toshiba 50L1400U
User Manual
-
Toshiba 50L1400U
Manual