Tiger TS 100A - Manuals
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Manual Tiger TS 100A
Summary
FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...
TABLE OF CONTENTS SAFETY_____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION_______________________ 2-1 OPERATION SECTION_________________________________ 3-1 MAINTENANCE SECTION______________________________ 4-1 PARTS...
Side Rtry Safety Section 1-2 SAFETY SAFETY Indicates an imminently hazardous situation that, if not avoided, WILL result inDEATH OR VERY SERIOUS INJURY. Indicates an imminently hazardous situation that, if not avoided, COULD resultin DEATH OR SERIOUS INJURY. Indicates an imminently hazardous situati...
Side Rtry Safety Section 1-11 SAFETY SAFETY WARNING! The rotating parts of this machine continue to rotate even after the Tractorhas been turned off. The operator should remain in his seat for 60seconds after the brake has been set, the PTO disengaged, the tractorturned off, and all evidence of rota...
Side Rtry Safety Section 1-15 SAFETY SAFETY 5 42399 MOWER DECK 42400 MOWER DECK 33743 INSIDE OF CAB 42350 MOWER DECK PART NO. LOCATION
Side Rtry Safety Section 1-16 SAFETY SAFETY 29-6T3221 6T3220 FRONT PUMP MOUNT 6T3221 INSIDE OF CAB 6T3219 INSIDE OF CAB 6T3217 MOWER DECK PART NO. LOCATION
Side Rtry Safety Section 1-20 SAFETY SAFETY 02967827 CAB FENDER 02965262 DRAFT BEAM PART NO. LOCATION
Side Rtry Safety Section 1-23 SAFETY SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerningemployer and employee equipment operators. This section is not intended as a legal interpretation of the law andshould not be considered as ...
Assembly Section 2-2 ASSEMBLY Before attempting to mount or service your Tiger mower, it is important to read and understand all of the information in the Safety section of thismanual. Check complete shipment list against the packing list to make sure there are no shortages. Make certain the tractor...
Assembly Section 2-3 ASSEMBLY ADJUSTING REAR WHEELS Raise rear of tractor onto jack-stands. Follow the instructions in the tractor owners manual for adjusting tires and rims to 72” center for side mountedmowers and 79.8” for boom mowers. NOTE: This may require switching thewheels to opposite sides o...
Assembly Section 2-6 ASSEMBLY POLY-CARBONATE SAFETY WINDOW NOTE: This should be done before mounting the main frame. 1. Disconnect gas shock at door. Remove the right side cab door from tractor cab by removing hinge pins. 2. Remove the existing hardware and discard factory glass door.3. Place small ...
Assembly Section 2-7 ASSEMBLY MIRROR MOUNT 1. Remove the existing mirror bracket and mirror from the cab.2 Remove the mirror and knob from existing bracket. 3. Install the supplied bracket using supplied hardware on the cab as shown below. 4. Install the mirror with the knob on the supplied bracket ...
Assembly Section 2-8 ASSEMBLY EXHAUST MOUNT NOTE: This should be done after mounting the main frame.1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo tube. 2 Remove the muffler from existing turbo tube. 3. Remove existing turbo tube from tractor turbo.4. Install the e...
Assembly Section 2-10 ASSEMBLY SWITCH MOUNTING Refer to the parts section for wiring diagrams. Remove top instrument panel (tach, and hour meter) for access to the wires. Route the red and green wire from the switch box wires from the switch box to the bottom right corner of the instrumentm panel ne...
Assembly Section 2-12 ASSEMBLY FRONT PUMP MOUNTING Install the pump mounting bracket on the front of the tractor with cap-screws and lock-washers as shown in the parts section illustration. DO NOT tighten fastenersat this time. Slide the pump drive shaft into the crankshaft adapter. The end with the...
Assembly Section 2-14 ASSEMBLY CABLE LIFT DRAFT BEAM INSTALLATION Install ½” O-ring breather into butt port of inboard cylinder. In all fittings in the rod end of the cylinder according to diagrams in parts section. These fittingsshould be positioned to face the butt end of the cylinder. Next turn t...
Assembly Section 2-17 ASSEMBLY DECK MOUNTING AND LIFT ASSEMBLY Install the upper sheave bracket on the outboard cylinder and tighten securely against piston rod shoulder. Tighten the set screw, and align the draft beam. Install the lower sheave bracket on the draft beam with a ¾” cap-screw and two h...
Assembly Section 2-18 ASSEMBLY TURNBUCKLE ADJUSTMENT Extend the outboard cylinder until the deck touches the stop on the draft beam. Hold the deck in this position to adjust the lift cable tension. Adjust turn buckle untilcable is tight. Lower and raise the deck to check adjustment. The mower deck s...
Assembly Section 2-19 ASSEMBLY DRAFT BEAM MOUNTING Pull the inboard cylinder piston rod down to the extreme extended position. Slide the draft beam under the cylinder, and align clevis hole with draft beam hole nearestto the tractor. Install pin and secure with R-clips. Using inboard cylinder as a p...
Assembly Section 2-20 ASSEMBLY DECK / MOTOR FEEDLINE Install the 1” hose with the 180 degree flange on the front side of the motor to the top of the solenoid valve. Secure to motor with flange kit, and install swivel fittings onthe other end. Install the other 1” hose with the 60 degree flange on th...
Side Rtry Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed,will help protect the operator and bystanders from injury or death. Many of themessages wi...
Side Rtry Operation Section 3-6 OPERATION TRANSPORTING MOWER Transporting under the units own power: When transporting between job sites or between cutting passes, the following procedure should be followed: Shut off the power to the cutting head(s) and allow allmotion to come to a complete stop. Ra...
Side Rtry Operation Section 3-9 OPERATION Rotary Mower PRE-OPERATION Inspection Tractor ID#____________ Make_____________________ Date:__________________ Shift______________________ Before conducting the inspection, make sure the Tractor engine is off, all rotationhas stop and the tractor is in the ...
Side Rtry Operation Section 3-11 OPERATION FRONT END LOADER PRE-OPERATION Inspection Mower ID#_____________ Make___________________ Date:__________________ Shift____________________ B e f o re c o n d u c t i n g t h e i n s p e c t i o n , m a k e s u re t h e Tr a c t o r e n g i n e i s o ff , a ...
Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help theoperator in the regular servicing of the mower. Regular maintenance at theintervals mentioned will result...
Maintenance Section 4-3 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at an intervalnoted in t...
Maintenance Section 4-4 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then every (10 micron filter) ...
Maintenance Section 4-5 MAINTENANCE SYMPTOMS CAUSE REMEDY Oil Temperature rises 1. Low oil level 1. Bring oil to proper level above 200 deg. F 2. Kinked/blocked hoses 2. Inspect / Repair / Replace3. Worn pump / motor 3. Disable and repair Mower will not start 1. Blown fuse 1. Check fuse between mowe...
Maintenance Section 4-6 MAINTENANCE Motor will not work 1. Excessive wear 1. Disassemble and repair. on internal parts NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Tech...
Maintenance Section 4-9 MAINTENANCE POLYCARBONATE CARE & MAINTENANCE The proprietary UV and Abrasion Resistant surface coating on SHIELDS ® SUPERCOATED ™ polycarbonate significantly improves performance. Periodic cleaning using proper procedures and compatible cleaners are recommended toprolong ...
Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “OFF”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the pressurized breat...
Maintenance Section 4-11 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n on the filter model tag...
Maintenance Section 4-18 MAINTENANCE ROTARY KNIFE REPLACEMENT 1 – Be sure you have a complete matching set of new knives for replacement. 2 – Remove knives and inspect holes for damage. Also watch for cracks in the diskaround the holes. 3 – Lube threads with anti-seize, motor oil or grease. Install ...
Maintenance Section 4-19 MAINTENANCE REPLACEMENT OF ROTARY DISK Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property! The bolts that attach the knife mounting disk to the spindle must be grade 8. These 5/8 inch bolts are to be ...
Maintenance Section 4-20 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts ofassembly may be damaged. NOTE: The grease zerk a...
Maintenance Section 4-21 MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into thespindle housing. The inner lip of the...
Maintenance Section 4-23 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in theoperators manual. ______ Pump Drive Shaft: Check for end play in drive shaft / coupler and lubricate at ...
Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual. Par...
Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION ASSEMBLY PAGE TRACTOR SPECIFIC PARTS: TRACTOR MOUNT KIT – MAIN FRAME 06101030 5-4 TRACTOR MOUNT KIT - HYDRAULICS 06101030 5-6 TRAC. MNT. KIT – AXLE / BATT., CAB / WOC 06101030 5-8 CABLE LIFT VALVE – LIFT, CAB / WOC 06101044 5-10 COMBO LIFT VA...
Parts Section 5-6 TRACTOR MOUNT KIT - HYDRAULICS, BRAKE VALVE
Parts Section 5-16 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PART NO. QTY. DESCRIPTION 1 06490004 1 POLYCARBONATE, NHTSA 115, DOOR, RH 2 31965 17’ TRIM SEAL, 3/8 CLIP X 3/4 OD BULB 3 06530502 2 CAPSCREW 8 MM X 40 MM GR8 4 * * EXISTING HARDWARE 5 06530501 1 CAPSCREW 6 MM X 25 MM GR8 6 06537006 1 ...
EXHAUST MOUNT ITEM PART NO. QTY. DESCRIPTION 1 06410127 1 MNT,EXHAUST,TSA100-110 2 21630 4 CAPSCREW,3/8 x 1,NC 3 21625 4 HEX NUT,3/8,NC 4 21988 4 LOCKWASHER,3/8 5 * 2 EXISTING MAINFRAME HARDWARE 6 06410128 1 MNT,EXHAUST,SUPPORT 7 35188 2 CLAMP,EXHAUST,3” 8 06520024 1 TUBE,EXHAUST,SUPPORT,4CYL 9 0652...
R 7-98 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW - 3/4 X 2 1/4 4 22021 2 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4
Parts Section 5-20 BRAKE VALVE SOLENOID 12-17-02 ITEM PART NO. QTY. DESCRIPTION * 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 SOLENOID, 2 POSITION, 3 WAY 5 34091 1 RELIEF VALVE, 2600 PSI ** 3...
Parts Section 5-21 R 7-98 ITEM PART NO. QTY. DESCRIPTION 27401 AVAIL. SWITCH ASSEMBLY 1 31301 1 SWITCH BOX 2 6T3923 1 SWITCH “ON” LIGHT 3 6T3924 1 FUSE HOLDER 4 6T3931 OPT. TEMPERATURE SENSOR 5 6T3934 OPT. OIL TEMPERATURE GUAGE SOLENOID VALVE SWITCH AND WIRING
Side Rotary Common Section 6 - 1 SIDE ROTARYCOMMON SECTION COMMON PARTS SECTION
Side Rotary Common Section 6 - 4 CABLE LIFT ASSEMBLY 3-22-02
Side Rotary Common Section 6 - 6 COMBO DRAFT BEAM 3-22-02
Side Rotary Common Section 6 - 8 60” SIDE CABLE ROTARY MOWER
Side Rotary Common Section 6 - 10 72” SIDE CABLE ROTARY MOWER
Side Rotary Common Section 6 - 12 60” SIDE COMBO ROTARY MOWER
Side Rotary Common Section 6 - 14 60” SIDE ROTARY MOWER 8/26/05
Side Rotary Common Section 6 - 16 60” SIDE ROTARY SPINDLE AND SPACER
Side Rotary Common Section 6 - 18 72” SIDE COMBO ROTARY MOWER
Side Rotary Common Section 6 - 20 TM72” MOTOR ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 06504018 1 MOTOR 2 TF4852 2 KIT,FLANGE,#20 3 34943 2 ELBOW,#20FLG x #16MJ 4 24724 1 ELBOW,#16FJX x #16MJ45 5 06500444 1 HOSE,#16 x 141 6 06500445 1 HOSE,#16 x 145
Side Rotary Common Section 6 - 21 PAGE INTENSIONALLY LEFT BLANK
Side Rotary Common Section 6 - 23 SIDE ROTARY CHAIN GUARDS 60” SIDE ROTARY ITEM PART NO. QTY. DESCRIPTION 31773 STD. GAURD,CHAIN,SR60,FRONT ASSY 1 31762 1 GUARD,CHAIN,TM60,FRONT 2 28407 12’ CABLE, 5/16”, BULK 3 22993 77 CHAIN, 5/16” GR30, 9 LINK ** 28408 4 U-BOLT, CABLE, 5/16” ** NOT SHOWN 72” SIDE ...
Side Rotary Common Section 6 - 24 SIDE ROTARY CASTER WHEEL ASSEMBLY
Side Rotary Common Section 6 - 26 RESERVOIR TANK FILTER ASSEMBLY
Side Rotary Common Section 6 - 32 HYDRAULIC LIFT CYLINDER
Side Rotary Common Section 6 - 34 ROTARY KNIVES AND DISKS ITEM PART NO. QTY. DESCRIPTION 1 34876 1 BLADE MOUNTING DISK 2 6T1023R 2 NYLOCK HEX NUT 1 1/8” 3 34878 2 SPACER 4 34497 2 KNIFE MOUNTING BOLT 5 34685 2 KNIFE,60" HIGH SUCTION - STANDARD 5A 34684 2 KNIFE,60" - OPTIONAL 6 34682 2 KNIFE ...
Side Rotary Common Section 6 - 35 CASTER WHEEL ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 21459 1 SPINDLE, CASTER WHEEL AXLE 2 21987 5 LOCKWASHER, 5/16” 3 21575 5 HEX NUT, 5/16” 4 28548 5 CAPSCREW, 5/16” x 3/4”, NC 5 22697-1 1 RIM, OUTER/RR RTRY CASTER ASSY 6 21416 1 TIRE,SOLID,RR-RTRY 7 22696-1 1 RI...
Side Rotary Common Section 6 - 37 ROTARY MOTOR ITEM PART NO. QTY. DESCRIPTION 06504018 MOTOR 06504103 1 SEAL KIT 1 22790 1 HOUSING, SEC 2 06504088 1 HOUSING, SEC 3 06504062 1 HOUSING, GEAR 4 06504105 1 SET, GEAR SHAFT 5 06504106 4 CAP SCREW 6 06504078 2 SCREW, DRIVE 7 06504092 1 KEY 8 06504093 4 PIN...
Side Rotary Common Section 6 - 38 HYDRO PUMP & TSR MOTOR TSR MOTOR FRONT PUMP
Side Rotary Common Section 6 - 54 ITEM PART NO. QTY. DESCRIPTION 06502007 AVAIL VALVE ASY HIGH PRESSURE 06502008 AVAIL VALVE ASY LOW PRESSUTE 1 34689 1 SOLENOID COIL 2 06505026 1 SOLENOID 3 06502009 1 SOLENOID VALVE KIT 4 6T3911 1 SOLENOID SEAL KIT 5 6T3908 1 RELIEF PILOT 2150 PSI LOW PRESSURE 6 6T3...
Side Rotary Common Section 6 - 55 SOLENOID BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 34115 AVAIL SOLENOID BRAKE VALVE ASSEMBLY - HIGH PRESSURE 1 34092 1 BRAKE VALVE, BLANK 2 34095 1 RELIEF VALVE, 3000 PSI 3 34094 2 LOGIC ELEMENT 4 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASH...
Side Rotary Common Section 6 - 56 BRAKE VALVE ASSEMBLY W/ METRI PAK ITEM PART NO. QTY. DESCRIPTION 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3500 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 1 RELIEF VALVE, ...
Side Rotary Common Section 6 - 57 SOLENOID BRAKE VALVE HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pr...
Side Rotary Common Section 6 - 58 TRAVEL LOCK LIFT BEAM ITEM PART NO. QTY. DESCRIPTION 1 6T0105 1 DRAFT BEAM (STD WITH TRAVEL LOCKS) 2 6T0106 1 TRAVEL LOCK BRACKET 3 6T0107 2 TRAVEL LOCK PINS 3/4” X 3 1/4” 4 6T3020 2 R - CLIP 5/32” 5 21833 1 CAPSCREW 3/4” X 2 1/4” 6 21825 1 HEX NUT 3/4” 7 21993 1 LO...
Side Rotary Common Section 6 - 60 SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06514013 1 SWBX,ALUM,BLK,06510102 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT,ON,RED 5 06514014 1 BREAKER,10A,SWBX 6 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 7 0655...
Side Rotary Common Section 6 - 61 SWITCHBOX SCHEMATIC
WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...
ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...
TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...
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