Tiger 7X30 - Manuals - manualsarea.com

Page 3 - FORWARD; Tiger Corporation

FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment. Some of these include: Safety precautions,Assembly instructions, Operations, Maintenance and Parts. This manual will alsoassist you in the proper break-in, daily care, and troubleshoo...

Page 4 - JD 7X30 COUGAR FORWARD

Page 5 - TABLE OF CONTENTS; This symbol means; CAUTION – YOUR SAFETY IS AT RISK!; When you see this symbol, read and

TABLE OF CONTENTS SAFETY _____________________________________________ 1-1 Safety Information__________________________________ 1-2 ASSEMBLY / MOUNTING SECTION _______________________ 2-1 OPERATION SECTION _________________________________ 3-1 MAINTENANCE SECTION ______________________________ 4-1 P...

Page 7 - SAFETY; A safe and careful operator is the best operator. Safety is of; The symbol and signal word are; Practice all usual and customary safe working precautions and; YOU; can; R E A D; t h e f o l l o w i n g S a f e t y; Serious injury or possible death! Decals are Black and Orange.

JD 7X30 COUGAR Safety Section 1-2 SAFETY A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner /operator. Most accidents can be avoided by being aware of yourequipment, your surroundings, and observing certain precautions.The...

Page 10 - Before transporting the Tractor and Implement, determine; Make

JD 7X30 COUGAR Safety Section 1-5 SAFETY WARNING! Transport only at safe speeds. Serious accidents and injuriescan result from operating this equipment at unsafe speeds.Understand the Tractor and Implement and how it handles beforetransporting on streets and highways. Make sure the Tractorsteering a...

Page 17 - HYDRAULIC TANK

JD 7X30 COUGAR Safety Section 1-12 SAFETY 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO.LOCATION

Page 18 - MAIN BOOM, SECONDARY BOOM, MAIN FRAME

JD 7X30 COUGAR Safety Section 1-13 SAFETY 02962764 MAIN BOOM, SECONDARY BOOM, MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK PART NO.LOCATION 00758194 MOWER DECK

Page 19 - MOWER DECK

JD 7X30 COUGAR Safety Section 1-14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971123 HYDRAULIC TANK 22645 INSIDE OF CAB 22839 MOWER DECK PART NO.LOCATION

Page 20 - INSIDE OF CAB

JD 7X30 COUGAR Safety Section 1-15 SAFETY 25387 INSIDE OF CAB 10” x 5.5” 31522 MOWER DECK, MAIN BOOM18.25” x 10” 31523HYDRAULIC TANK 13.5” x 7” 31513 22840 INSIDE OF CAB 24028 MOWER DECK PART NO.LOCATION

Page 22 - MAIN BOOM

JD 7X30 COUGAR Safety Section 1-17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC TANK PART NO.LOCATION

Page 30 - Employer-Employee Operator Regulations; own actions; OSHA Regulations; guards on the equipment.; Child Labor Under 16 Years of Age; FEDERAL LAWS AND REGULATIONS

JD 7X30 COUGAR Safety Section 1-25 SAFETY This section is intended to explain in broad terms the concept and effect of federal laws and regulationsconcerning employer and employee equipment operators. This section is not intended as a legalinterpretation of the law and should not be considered as su...

Page 46 - PLUMBING DECK ROTATION ON TRACTOR REMOTES

PLUMBING DECK ROTATION ON TRACTOR REMOTES Hose 34358 to main boom shall be connected to quick disconnects and connected to ports A and B of tractor remote valve #1. This should provide Deck Rotation function such that moving remote valve lever“forward” will cause deck to rotate “counter-clockwise” a...

Page 65 - OPERATION; Safety; The; Safety Alert Symbol; combined with a signal word, as seen below, is; Before any operation of tractor and mower; , the user should read and

JD 7X30 COUGAR Operation Section 3-2 OPERATION Safety is of primary importance to the owner / operator and to the manufacturer. The first section of this manual includes a list of Safety Messages, that, if followed, willhelp protect the operator and bystanders from injury or death. Many of the messa...

Page 66 - feet

JD 7X30 COUGAR Operation Section 3-3 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer, for their recommendation and procedures pertaining to your particular make and model. When rotating parts are in motion, serious injury may occur if caution is...

Page 67 - to remind the operator of the lever functions.

JD 7X30 COUGAR Operation Section 3-4 OPERATION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions. The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools, lo...

Page 68 - SWIVEL

JD 7X30 COUGAR Operation Section 3-5 OPERATION LEVER #1 MAIN BOOM LEVER #2 SECONDARY BOOM LEVER #4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER #3 DECK ROLL LEVER # 5 BOOM SHIELD SWIVEL KNUCKLE LEVER #4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON

Page 69 - Do not run the cutter head into material larger than 6” diameter.

JD 7X30 COUGAR Operation Section 3-6 OPERATION SWITCHBOX The Safety Shield lever opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in theclosed position. When mowing in brush or in trees above ground level the shield maybe ...

Page 70 - of the machine when in operation. Extreme care should be taken; slowly; lower deck to ground

JD 7X30 COUGAR Operation Section 3-7 OPERATION MOWER OPERATION When rotating parts are in motion, serious injury may occur if caution isnot used or danger is not recognized. Never allow bystanders within 300 feet of the machine when in operation. Extreme care should be taken when operating near loos...

Page 71 - of the unit until all motion stops; The engine should; use excessive force when positioning cutting head into heavy

JD 7X30 COUGAR Operation Section 3-8 OPERATION If bystanders approach within 300 feet while mower is in operation turn mowerswitch “OFF” immediately! After shutdown, never leave the tractor or allowbystanders to approach within 300 FEET of the unit until all motion stops completely. If cutter shaft ...

Page 72 - operate mower head while boom mower is in the boom; DO NOT; attempt to operate the valve manually for mowing operations!

JD 7X30 COUGAR Operation Section 3-9 OPERATION MAIN CONTROL SWITCH BOX DANFOSS JOYSTICK CONTROLLED MOWERS NOTE: DO NOT operate mower head while boom mower is in the boom rest, or in the stored position! Red “Mower Run” light indicates mower is“ON”. The boom functions are controlled by an electronic ...

Page 73 - performed through the use of the joystick controller.

JD 7X30 COUGAR Operation Section 3-10 OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller.

Page 75 - HEAVY DUTY ROTARY

JD 7X30 COUGAR Operation Section 3-12 OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head. When mowing at or near the ground, always have the shield in theclosed position. When mowing in brush or in trees above ground level the shieldmay be opened f...

Page 76 - Operating this mower in; UNSTOWING BOOM; TRANSPORTING MOWER; Transporting under the units own power:; OPERATING DECK ROTATION

JD 7X30 COUGAR Operation Section 3-13 OPERATION Operating the mower in a manner that allows the cutting knives tocontinually fold back will cause permanent damage to the knives, rotarydisk, and spindle assembly. The Heavy Duty Rotary cutter head is designed for clockwise rotation(clockwise as seen f...

Page 79 - MAINTENANCE; warm water, using a soft clean sponge or; soft cloth; . DO NOT use abrasive or alkaline; use hands to check for suspected leaks in hydraulic hoses!; BREAK IN PERIOD

JD 7X30 COUGAR Maintenance Section 4-2 MAINTENANCE Tiger Mowers are designed for high performance and rugged durability, yet with simplified maintenance. The purpose of this section of the manual is to help the operatorin the regular servicing of the mower. Regular maintenance at the intervals menti...

Page 81 - DAILY OR EVERY 8 HOURS

JD 7X30 COUGAR Maintenance Section 4-4 MAINTENANCE REGULAR MAINTENANCE The intervals at which regular servicing should be done are based on hours of operation. Use the tractors hour meter to determine when regular servicing isrequired. This symbol indicates a point that needs to be greased at an int...

Page 82 - Rear Tire Type; YEARLY OR EVERY 500 HOURS; Vibration

JD 7X30 COUGAR ROT Maintenance Section 4-5 MAINTENANCE WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd. Fluid Change Change after first 50 Filter hours only, then every (10 micron filter) 500 hours or yearly In-Line High Pressure Change Change after first 50 Filter hours only, then every ...

Page 83 - SYMPTOMS

JD 7X30 COUGAR Maintenance Section 4-6 MAINTENANCE SYMPTOMS CAUSE REMEDY Mower will not start 1. Blown fuse 1. Check fuse between mower switch or run and ignition / replace 2. Ball valves closed 2. Make sure valves are open3. Low oil level 3. Check Hyd. tank and fill 4. Line leak 4. Check all fittin...

Page 84 - suspected hydraulic problems.

JD 7X30 COUGAR ROT Maintenance Section 4-7 MAINTENANCE NOTE: If flow meter is available, check pressure and flow volume for all suspected hydraulic problems. If the solution to your problem cannot be found in this section, call the Technical Service representative at the number shown on the front co...

Page 87 - shut “; OFF; DETAILED MAINTENANCE

JD 7X30 COUGAR Maintenance Section 4-10 MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level, the unit should be parked on a level surface, shut “ OFF ”, and allowed sufficient time to cool to ambient temperature. Use caution when removing the ...

Page 88 - REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT:

JD 7X30 COUGAR ROT Maintenance Section 4-11 MAINTENANCE DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT: Assure system has been shut down and de-pressurized. Locate High Pressure Filter housing. Confirm that the element that is about to be installed matches theelement p/n on t...

Page 89 - intervals; GREASING GROUND ROLLER SHAFT – FLAIL; hour intervals

JD 7X30 COUGAR Maintenance Section 4-12 MAINTENANCE GREASING CUTTER SHAFT – FLAIL MOWERS Locate grease zerks on each end of cutter shaft(s), these are located on the bearing cover. Normal conditions require one or two pump in each bearing, usingLithium-Complex Extreme Pressure grease conforming to N...

Page 91 - Please read the specific instructions for each area.

JD 7X30 COUGAR Maintenance Section 4-14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area.

Page 92 - last page for greasing points.; GREASING BOOM CYLINDERS

JD 7X30 COUGAR ROT Maintenance Section 4-15 MAINTENANCE GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings. Check the guide on the last page for greasing points. NOTE: The new greaseless bearing is blackish/gray in color and should not begreased. GREASING BOOM CYLI...

Page 93 - secure belt cover and remove cover.; Be sure to replace the belt cover BEFORE; DECK STOP ADJUSTMENT; NOTE: Bolt should not hit boom before cylinder reaches full travel.

JD 7X30 COUGAR Maintenance Section 4-16 MAINTENANCE ADJUSTING / CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head, remove four bolts that secure belt cover and remove cover. The hex nuts shown below can be adjusted to increase / decrease the belt tension as needed. (...

Page 94 - tightened as follows:

JD 7X30 COUGAR ROT Maintenance Section 4-17 MAINTENANCE TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service. Torque the (6) bolts shown below to 331 ft. lbs. TIGHTENING KNIFE BOLTS AND DISK BOLTS: After every 8 hours of operation or ...

Page 95 - maintenance or repair procedures.; THE BALL VALVES MUST BE OPEN (handle; Failure to do so will result in component failure!

JD 7X30 COUGAR Maintenance Section 4-18 MAINTENANCE BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures. THE BALL VALVES MUST BE OPEN (handle parallel with valve) WHEN TRACTOR IS RE-STARTED OR PUMP IS COUPLEDTO MOTOR OR P.T.O. !...

Page 96 - weld on the knives or bolts. Damaged or worn knives must be; Knives with unequal wear may cause; – The self-locking nuts for the knife mounting bolts must; NOT; self-locking nut is removed from the knife mounting bolt, the nut; must; be replaced; ROTARY KNIFE REPLACEMENT

JD 7X30 COUGAR ROT Maintenance Section 4-19 MAINTENANCE INSPECTION OF ROTARY KNIFE Failure to follow the following warnings and instructions may resultin serious injury or damage to the equipment or property! 1 – DO NOT weld on the knives or bolts. Damaged or worn knives must be replaced. 2 – Knives...

Page 97 - A press MUST be used to install bearing cups, bearing cones, and; when working on spindle assembly.; THE SPINDLE ASSEMBLY

JD 7X30 COUGAR Maintenance Section 4-20 MAINTENANCE HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING! A press MUST be used to install bearing cups, bearing cones, and seals. DO NOT use a hammer to install races, bearings, or seals. The parts ofassembly may be damaged. NOTE: Th...

Page 98 - – Press upper bearing cup into the spindle housing.

JD 7X30 COUGAR ROT Maintenance Section 4-21 MAINTENANCE BEARING INSTALLATION 1 – Press upper bearing cup into the spindle housing. 2 – Turn the spindle housing over and press in the lower bearing cup. 3 – Place the lower bearing cone in the bearing cup. Next press the seal into thespindle housing. T...

Page 100 - The following services should be performed; daily; or every; hours; end play and lubricate at zerks.; Maintenance Section

JD 7X30 COUGAR ROT Maintenance Section 4-23 MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service, following the detailed maintenance instructions in theoperators manual. ______ Pump Drive Shaft: If required with drive shaft / coupler che...

Page 103 - Tiger; Direct any questions regarding parts to:; PARTS ORDERING GUIDE

JD 7X30 COUGAR Parts Section 5-2 The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual. 1. The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in t...

Page 104 - PARTS SECTION TABLE OF CONTENTS; SECTION

JD 7X30 COUGAR Parts Section 5-3 PARTS SECTION TABLE OF CONTENTS SECTION PAGE TRACTOR MOUNT KIT – MAIN FRAME 5-4 TRCTR MNT KIT – HYD BRAKE VALVE 5-6 TRCTR MNT KIT - SWIVEL 5-8 JOYSTICK AND SWITCH BOX 5-10 LV-5 SP DANFOSS 5-12 LV-5 SP HUSCO 5-14 POLYCORBONATE SAFETY WINDOW 5-16 DRIVESHAFT 5-17 WHEEL ...

Page 105 - TRACTOR MOUNT KIT - MAIN FRAME

JD 7X30 COUGAR Parts Section 5-4 TRACTOR MOUNT KIT - MAIN FRAME

Page 109 - TRACTOR MOUNT KIT - BOOM SWIVEL

JD 7X30 COUGAR Parts Section 5-8 TRACTOR MOUNT KIT - BOOM SWIVEL

Page 111 - JOYSTICK AND SWITCH BOX

JD 7X30 COUGAR Parts Section 5-10 JOYSTICK AND SWITCH BOX ITEM PART NO. QTY DESCRIPTION 1 33355 1 MNT,BRKT,SWITCH BOX 2 27513 2 CAPSCREW,10MMX25MM(1.5 PITCH) 3 06510101 1 SWITCHBOX,BOOM,DF,GND 4 21529 4 CAPSCREW,1/4 X 3/4 NC 5 21986 4 LOCKWASHER,1/4 6 22014 4 FLATWASHER,1/4 7 33693 1 CBL,EXT,4FT,JOY...

Page 112 - IVT JOYSTICK AND SWITCH BOX

JD 7X30 COUGAR Parts Section 5-11 IVT JOYSTICK AND SWITCH BOX ITEM PART NO. QTY. DESCRIPTION 1 33691 1 JOYSTICK 2 35033 1 CAN,JOYSTICK 3 35205 2 SETSCREW,3/8 x 2,NC,KNURLED 4 35206 2 HEX NUT,JAMB,3/8,NC 5 35204 2 KNOB 6 35256 7 BUSHING,NYLON 7 06420095 1 ROD,FORMED 8 21988 2 LOCKWASHER,3/8 9 21625 2...

Page 113 - LIFT VALVE - 5 SP DANFOSS

JD 7X30 COUGAR Parts Section 5-12 LIFT VALVE - 5 SP DANFOSS

Page 115 - SP CABLE CONTROLS & SELECTOR VALVE

JD 7X30 COUGAR Parts Section 5-14 5 SP CABLE CONTROLS & SELECTOR VALVE

Page 117 - LIFT VALVE - 5 SP HUSCO

JD 7X30 COUGAR Parts Section 5-16 LIFT VALVE - 5 SP HUSCO

Page 121 - BOOM POLYCARBONATE CAB SAFETY WINDOW KIT

JD 7X30 COUGAR Parts Section 5-20 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ITEM PART NO. QTY. DESCRIPTION 34625 AVAIL FRAME AND WINDOW ASY 1 34619 1 WINDOW FRAME 2 28900A 1 LEXAN WINDOW 3 28901B 1 LEXAN WINDOW 4 6T3954 25 POP RIVET 5 28903A 1 HINGE - UPPER 6 28907A06 1 HINGE - LOWER 7 27508 2 CAPSCR...

Page 122 - PUMP DRIVESHAFT ASSEMBLY

JD 7X30 COUGAR Parts Section 5-21 PUMP DRIVESHAFT ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 34999 AVA DRIVESHAFT,U-JOINT 1 06505004 1 YOKE PULLEY, 34999 2 06505005 1 SLEEVE, 34999 3 06505006 1 SHAFT, 34999 4 06505007 2 CROSS, 34999 5 06505008 1 YOKE DRIVE, 34999 6 6T3203 1 GREASE ZERK, 1/4 X 45 7 6T...

Page 123 - WHEEL WEIGHT

JD 7X30 COUGAR Parts Section 5-22 WHEEL WEIGHT ITEM PART NO. QTY DESCRIPTION 1 06400410 2 SPACER,JD,WHL WHT,RS 2 32615 1 WHL WT,INBOARD,1700#,DRLL&TAP 14.75OC,OUTBOARD 3 06430121 3 SPACER,JD,WHL WHT,RIM,CAST 4 06533000 6 FLATWASHER,7/8",GR8 5 06531000 3 HEX NUT, 7/8" NC,GR8 6 06530219 3 ...

Page 124 - WHEEL SPACER

JD 7X30 COUGAR Parts Section 5-23 WHEEL SPACER ITEM PART NO. QTY. DESCRIPTION 1 06770025 1/2 KIT,SPCR,WHL,JD 2 * * JD WHEEL RING

Page 125 - OPTIONAL PUMP AND GRILL GUARD KIT

JD 7X30 COUGAR Parts Section 5-24 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PART NO. QTY. DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILL GUARD 3 21833 4 CAPSCREW - 3/4 X 2 1/4 4 22021 2 FLATWASHER - 3/4 5 21993 4 LOCKWASHER - 3/4 6 21825 4 HEX NUT - 3/4

Page 126 - SAFETY LIGHT ASSEMBLY

JD 7X30 COUGAR Parts Section 5-25 SAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATION 1. Remove ground wire (-) from the battery2. Remove right rear tire3. Remove the bottom cover from the tail light. Locate the wire connecor on the tractor that has a brown & green wire 4. Remove panel from right re...

Page 127 - COOLER ASSEMBLY

JD 7X30 COUGAR Parts Section 5-26 ITEM PART NO. QTY. DESCRIPTION 1 21530 10 CAPSCREW,1/4 X1 NC 2 21986 10 LOCKWASHER,1/4 3 22014 10 FLATWASHER,1/4 4 35176 10 1/4 U-NUT 5 06370015 1 SCREEN,COOLER,FRNT 6 06380006 1 MNT,COOLER,BUMPER TANK,RH 7 06380007 1 MNT,COOLER,BUMPER TANK,LH 8 06510026 1 COOLER,FR...

Page 128 - SWITCHBOX ASSEMBLY

JD 7X30 COUGAR Parts Section 5-27 ITEM PART NO QTY DESCRIPTION 1 06514019 1 SWBX,ALUM,BLK,06510225 2 06550041 1 DECAL,SWBX,06510225 3 34532 1 SWITCH,TRVL LCK 4 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 5 06514020 1 BREAKER,3A,SWBX SWITCHBOX ASSEMBLY

Page 129 - COUGAR BOOM MOWER; COMMON SECTION

Cougar Common Section 6 - 1 COUGAR BOOM MOWER COMMON SECTION

Page 130 - BOOM PARTS

Cougar Common Section 6 - 2 TABLE OF CONTENTS BOOM HOSE ROUTING 6-4 BOOM ARM ASSEMBLY 6-6 BOOM ARM HOSES & TUBES 6-8 SWIVEL ASSEMBLY 6-10 BOOMREST 6-11 60” ROTARY MOWER HEAD 6-12 ROTATING TREE ASSEMBLY 6-14 ROTARY MOWER BLADE BAR AND KNIVES 6-15 ROTARY MOWER PIVOT / BOOM ASSEMBLY 6-16 50” FLAIL ...

Page 132 - BOOM HOSES ROUTING

Page 134 - BOOM ASSEMBLY

Page 136 - PREFORMED TUBES & HOSES

Cougar Common Section 6 - 8 PREFORMED TUBES & HOSES

Page 139 - BOOMREST ASSEMBLY - 3 POINT STOW

Cougar Common Section 6 - 11 ITEM PART NO. QTY. DESCRIPTION 1 06310082 1 BOOMREST,STD,3PNT 2 TF1120 2 PIN,(CAPPED),1-1/8 X 3-7/8 3 TB1036 1 PIN,SEC BOOM SWIV 1X4-11/16 4 TF1143 3 PIN,LYNCH 7/16 X 2 5 06520078 2 STRIP,REST 6 28734 4 CAPSCREW,FLT/SKT HD,3/4x1NC BOOMREST ASSEMBLY - 3 POINT STOW

Page 140 - 0” ROTARY MOWER ASSEMBLY

Cougar Common Section 6 - 12 60” ROTARY MOWER ASSEMBLY

Page 142 - 0” ROTARY MOWER TREE ASSEMBLY

Cougar Common Section 6 - 14 60” ROTARY MOWER TREE ASSEMBLY ITEM P/N QTY. DESCRIPTION 1 06320160 1 DECK,TRB60,ROT,CPLT 2 06320163 1 TREE,TRB60,ROT 3 06497010 1 PAD,UHMW,06320163 4 06401250 1 RING,CAPTURE,06320163 5 06401251 1 RING,BOLT,06320164 6 06497011 1 RING,UHMW,06320163 7 06401253 1 RING,SHIM,...

Page 143 - 0” ROTARY BLADE BAR AND KNIVES

Cougar Common Section 6 - 15 60” ROTARY BLADE BAR AND KNIVES ITEM PART NO. QTY. DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR,BLADE,RTRY60 3 6T1023R 2 KNIFE MTG NUT,1-1/8,NYLOCK,NF 4 06533002 2 FLATWASHER,1-1/8,GR8 5 06521001 2 KNIFE,5/8 * 06521006 AVAIL KNIFE,DOUBLE EDGE 6 06538000 2 KNIFE MTG ...

Page 144 - 0” ROTARY MOWER BOOM PIVOT ASSEMBLY

Cougar Common Section 6 - 16 60” ROTARY MOWER BOOM PIVOT ASSEMBLY

Page 146 - 0” FLAIL MOWER ASSEMBLY

Cougar Common Section 6 - 18 50” FLAIL MOWER ASSEMBLY

Page 148 - 0” FLAIL MOWER DRIVE ASSEMBLY

Cougar Common Section 6 - 20 50” FLAIL MOWER DRIVE ASSEMBLY

Page 150 - 0” FLAIL MOWER HYDRAULIC SHIELD ASSEMBLY

Cougar Common Section 6 - 22 ITEM P/N QTY. DESCRIPTION 1 06742078 1 TBF50,BRUSH,HS,CPLT 2 06320171 1 SHIELD,HYDRO,TBF50 3 33785 1 CYLINDER,1.5x8,.75PIN 4 06401255 1 LIMK,1,TBF50,HS 5 06370150 1 SHIELD,CYL,TBF50,HS 6 06370143 1 LINK,2,TBF50,HS 7 06537028 5 PIN,.75x1.61,SHLDR,5/32CTTR 8 22523 5 COTTER...

Page 151 - BOOM FLAIL PIVOT / HEAD ASSEMBLY

Cougar Common Section 6 - 23 BOOM FLAIL PIVOT / HEAD ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 1 TF3015 1 PIVOT ASY 2 TB1028 1 PIVOT ARM WITH BUSHINGS AND ZERKS 3 6T3003D 1 PIN CLEVIS 4 TB1023 2 ROLL PIN 5 TF3097 1 PIN 6 TF3090 1 PIN 7 TB1024 1 PIN 8 TB1027 1 PIN 9 31688 1 CAPSCREW 7/16” X 3 1/4” 10 2...

Page 152 - ” X 10” WELDED CYLINDER

Cougar Common Section 6 - 24 3” X 10” WELDED CYLINDER PISTON NUT TORQUE 06501572 210 ± 5 FT. LB CLEVIS CLAMP BOLT TORQUE 3/8-16 UNC 26 - 30 FT. LB WARNING - MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONALINJURY OR EQUIPMENT DAMAGE. ITEM PART NO. Q...

Page 154 - ” X 18” WELDED CYLINDER

Cougar Common Section 6 - 26 3” X 18” WELDED CYLINDER 10-2-02 PISTON NUT TORQUE NUT 3/4-16 UNF LOCKNUT 130 FT. LB NUT 1-14 UNS. LOCKNUT 300 FT. LB NUT 1 1/8-12 UNF. LOCKNUT 350 FT. LB NUT 1 1/4-12 UNF. LOCKNUT 525 FT. LB NUT 1 1/2-12 UNF. LOCKNUT 750 FT. LB ROD CLEVIS SET SCREW TORQUE 3/8-16 UNC 20 ...

Page 155 - ” X 20” WELDED CYLINDER

Cougar Common Section 6 - 27 4” X 20” WELDED CYLINDER 10-2-02 PISTON NUT TORQUE NUT 3/4-16 UNF LOCKNUT 130 FT. LB NUT 1-14 UNS. LOCKNUT 300 FT. LB NUT 1 1/8-12 UNF. LOCKNUT 350 FT. LB NUT 1 1/4-12 UNF. LOCKNUT 525 FT. LB NUT 1 1/2-12 UNF. LOCKNUT 750 FT. LB ROD CLEVIS SET SCREW TORQUE 3/8-16 UNC 20 ...

Page 156 - ” X 20” WELDED CYLINDER

Cougar Common Section 6 - 28 5” X 20” WELDED CYLINDER PISTON NUT TORQUE NUT 3/4-16 UNF LOCKNUT 130 FT. LB NUT 1-14 UNS. LOCKNUT 300 FT. LB NUT 1 1/8-12 UNF. LOCKNUT 350 FT. LB NUT 1 1/4-12 UNF. LOCKNUT 525 FT. LB NUT 1 1/2-12 UNF. LOCKNUT 750 FT. LB ROD CLEVIS SET SCREW TORQUE 3/8-16 UNC 20 FT. LB W...

Page 157 - ROTARY MOWER SPINDLE ASSEMBLY

Cougar Common Section 6 - 29 ROTARY MOWER SPINDLE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION 6T1024H5 AVAIL SPINDLE ASSEMBLY COMPLETE 1 6T1031 1 SPROCKET 2 6T1016 1 BEARING LOCK NUT - THICK 3 22596 1 JAM WASHER 4 6T1015 1 BEARING ADJUSTMENT NUT - THIN 5 6T1014 1 BEARING ADJUSTMENT SLEEVE 6 6T1011 1 UPP...

Page 162 - SP DANFOSS - LOAD SENSE

Cougar Common Section 6 - 34 5 SP DANFOSS - LOAD SENSE

Page 164 - RESERVOIR TANK FILTER ASSEMBLY

Cougar Common Section 6 - 36 ITEM PART NO. QTY. DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW,8MMX25MM(1.25 PITCH) 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER,10 MIC,RETURN LINE 7 06505049 1 CAN/BODY RESERVOIR TANK FILTE...

Page 165 - FRONT HYDRAULIC PUMP

Cougar Common Section 6 - 37 FRONT HYDRAULIC PUMP ITEM PART NO. QTY. DESCRIPTION * 23152 AVAIL PUMP ASSEMBLY 1 3/4” COMPLETE 1 22765 1 SEAL (INCLUDED IN SEAL KIT) 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL (INCLUDED IN SEAL KIT) 6 22770 2 THRUST ...

Page 166 - 0” ROTARY MOTOR

Page 168 - 0” FLAIL MOTOR

Page 170 - BOOM TRAVEL LOCK

Cougar Common Section 6 - 42 DETAILS BOOM TRAVEL LOCK ITEM PART NO. QTY. DESCRIPTION 1 31328 1 HYDRAULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER - STANDARD BOOM 2A 31611 OPT. ADAPTER - EXTENDED BOOM 3 34532 1 SWITCH,TRAVEL LOCK 4 * REF. MAIN BOOM CYLINDER - REFER OT BOOM ASY 5 * REF. HOSE / FITTINGS - R...

Page 171 - HUSCO CONTROLS SWITCHBOX

Cougar Common Section 6 - 43 HUSCO CONTROLS SWITCHBOX ITEM P/N QTY. DESCRIPTION 1 06514012 1 SWBX,ALUM,BLK,06510100 2 35226 1 SWITCH,MOWER,COLEHERSEE 3 33811 1 SWITCH,MASTER/DECK FLOAT 4 34532 1 SWITCH,TRVL LCK 5 06514014 1 BREAKER,10A,SWBX 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 34540 1 STRAIN RELIEF,...

Page 172 - JOYSTICK AND SWITCH BOX WIRING

Cougar Common Section 6 - 44 JOYSTICK AND SWITCH BOX WIRING ITEM PART NO. QTY. DESCRIPTION 1 6T3934 OPT. OIL TEMPERATURE GAUGE 2 6T3931 OPT. TEMPERATURE SENSOR 3 REF. * SWITCH BOX - REFER TO LIFT VALVE 4 REF. * TRAVEL LOCK - REFER TO HYDRAULICS 5 REF. * SOLENOID - REFER TO MAIN FRAME

Page 173 - JOYSTICK SWITCHBOX SERVICE PARTS

Cougar Common Section 6 - 45 JOYSTICK SWITCHBOX SERVICE PARTS ITEM P/N QTY. DESCRIPTION 1 06510196 1 SWBX,ALUM,ASSY 2 33811 2 SWITCH,MASTER/DECK FLOAT 3 33813 1 SWITCH,SFTY SHIELD 4 34532 1 SWITCH,TRVL LCK 5 34540 1 STRAIN RELIEF,3/4,BLACK,NYLON 6 6T3923 1 INDICTATOR LIGHT,ON,RED 7 06514006 1 BREAKE...

Page 174 - JOYSTICK SWITCHBOX SCHEMATIC

Cougar Common Section 6 - 46 JOYSTICK SWITCHBOX SCHEMATIC

Page 175 - BRAKE VALVE ASSEMBLY

Cougar Common Section 6 - 47 BRAKE VALVE ASSEMBLY ITEM PART NO. QTY. DESCRIPTION * 06510083 AVAIL BRAKE VALVE,ASSY 1 34092 1 BRAKE VALVE, BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE, 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE, 2 POSITION, 3 WAY (WITH NUT & WASHER) 6 34091 ...

Page 176 - BRAKE VALVE TROUBLESHOOTING

Cougar Common Section 6 - 48 BRAKE VALVE TROUBLESHOOTING BRAKE VALVE HYDRAULIC SCHEMATIC FAILURE MODE: CHECK STEPS - MOWER WILL NOT START - system pressure is low (engine not lugging). 1 thru 6 - MOWER WILL NOT START - system pressure is high (engine lugging). “MR” port will be high pressure. 7 - MO...

Page 177 - ELECTRICAL - TROUBLESHOOTING GUIDE

Cougar Common Section 6 - 49 ELECTRICAL - TROUBLESHOOTING GUIDE

Page 178 - HYDRAULIC - TROUBLESHOOTING GUIDE

Cougar Common Section 6 - 50 HYDRAULIC - TROUBLESHOOTING GUIDE

Page 179 - JOYSTICK TROUBLESHOOTING; Boom operation not responding to joystick movement.; Isolate hydraulic vs. electronic symptom.; Electronic inspection.; Pin #2 – Signal Voltage; Possible electronic problems.; Continued on next sheet; TROUBLESHOOTING

Cougar Common Section 6 - 51 JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement. Isolate hydraulic vs. electronic symptom. Turn off electronic master switch (preventing electronic actuator on valve from attemptingto hold spool in neutral position). With tractor engine runnin...

Page 180 - Hydraulic inspection.; With the spools in Neutral; Possible hydraulic problems.

Cougar Common Section 6 - 52 Hydraulic inspection. Install 3 pressure gauges, on the valve inlet (use M port, or tee into hosesupplying oil from the pump to the inlet), on the workport that is not operating,and on the LS port. With the spools in Neutral Gear pump – P should be approximately 200 psi,...

Page 183 - WARRANTY INFORMATION; THERE ARE NO WARRANTIES WHICH EXTEND; AFTER

WARRANTY INFORMATION Tiger Corporation, 3301 N. Louise, Sioux Falls, South Dakota, warrants to the original Retail Customer, the new Tiger equipment is free of defects in material andworkmanship. Any part of equipment that in Tiger’s judgement, show evidence ofsuch defects will be repaired or replac...

Page 184 - reserve the right to change specifications or design at any time.

ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter. By being familiar with the safety rules, operating and maintenance instructions in this manual you can help prevent accidents. The objective of this manual is to help make you a better ope...

Page 185 - OPERATOR REQUIREMENTS:

TO THE OWNER / OPERATOR / DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine. The table ofcontents clearly identifies each section where you can easily find the information yo...