Sterling SSIL - Manuals

8 Chapter 2: Functional Description 2-1 Introduction SS/CS Series hopper loaders economically and efficiently load free-flowing pellets or granular materials from supply containers into machine bins or other receivers. They are a modular, stainless steel component design using significant operationa...

9 2-3 Equipment Function SS/CS Series hopper loaders are efficient conveyers of free-flowing pelletized or granular materials from supply containers into machine bins or other receivers. You can customize operation by adjusting operating parameters accessible through a menu system built into the con...

10 • Removable inlets on 0.2, 0.4, 0.8, and 1.6 cu. ft. (5.6, 11.3, 22 and 45 liter) models only • Glazed polyester reinforced flat filter • Hopper-mounted junction box with 12 feet (3.6 m) of cable to a field-mounted 115/1/60 control box • Material demand/level sensor • Series One Plus models inclu...

11 • Hopper-mounted junction box with 12 feet (3.6 m) of cable to a field-mounted 115/1/60 control box • Removable inlets on 0.2 and 0.4 cu. ft. (5.6 and 11.3 liter) models • Accumulator blowback is standard on 0.2 and 0.4 (5.6 and 11.3 liter) models only • Series One Plus models (option upgrade) in...

15 Figure 4: Typical SSIL/CSIL Series Sight Glass Hopper Loader We are committed to a continuing program of product improvement. Specifications, appearances, and dimensions are subject to change without notice. SSIL/CSIL03 Sight Glass Hopper Loader SRIL01.DWG A B C D E HOPSRIL.DWG I H E G J SSIL 06 ...

17 Chapter 3: Installation 3-1 Work Rules Install, operate, and maintain this equipment according to all applicable work and safety codes. This includes, but is not limited to: OSHA, NEC, CSA, and any other local, national, and international regulations. Obey these specific work rules: ; Read and fo...

18 For new installations or mounting on other manufacturer’s equipment, a hole location template is included in the information packet. Important! We are not responsible for equipment damage from excessive processing machine vibrations. 3-5 Mounting Tips • Run a bead of silicone sealant around the m...

19 Make sure that the material demand sensor is installed with the proper amount of clearance, and that it is free of obstructions. If the installation has the SSL/CSL or SSIL/CSIL Series hopper loader wired directly to a power main, you must install a fused disconnect with lockout to allow safe ope...

21 Chapter 4: Series One Controller Operation 4-1 Pre-Startup Checklist ; Are all electrical connections correct, secure, and to code? ; Is the compressed air connection secure and safe? ; Is the hopper level and mounted securely? ; Are the flex hose and pick-up wand secure? ; Can the material level...

22 Figure 6: Series One Graphic Panel A0542127 O F F SERIES ONE MPBEFS BVUP T M O N

23 4-3 Starting the Hopper Loader 1. Insert the pickup probe into the material supply. 2. Turn on compressed air to the unit. 3. Plug in power to the control enclosure. 4. Move the power switch on the Series One graphic panel to the ON position. 4-4 Changing the Conveying Sequence ! DANGER DISCONNEC...

24 To select a sequence (see Figures 7 and 8 on the following pages): 1. Turn off and disconnect power to the unit. 2. Remove the controller box cover. 3. Move the DIP switches on the DIP switch array labeled SW1 to one of the sixteen (16) available configurations as shown in Figure 8. 4. Replace th...

27 Chapter 5: Series One Plus Controller Operation The Series One Plus controller is an optional controller that includes the following features: • Sensor-driven volume fill cycle to assure full load discharge for each cycle • Operator programming of blowback pulses to optimize efficiency • Accurate...

28 Figure 9: Series One Plus Graphic Panel MENU TITLE (FACTORY SETTING) TO DESIRED MENU SCROLL THROUGH MENUS 1-8 MENU UPDATING (WHILE STOPPED) SAVE NEW SETTING ADJUST MENU'S SETTING DISPLAY MENU'S CURRENT SETTINGS S S ADJUST % OF MAT'L "B" S AVE NE W SET TI NG P RO P O RTI ONI NG AD JUSTM EN...

31 BLOWBACK BLOWBACK Indicator The BLOWBACK indicator lights when the air solenoid is open. MATERIAL "B" MATERIAL “B” Indicator The MATERIAL “B” indicator lights when the Material B port is open. 5-4 Starting Up the Hopper Loader for the First Time Using the Series One Plus Controller Non-Pr...

32 Note: You can adjust the maximum vacuum time from 0 to 360 seconds. See Section 5-11, Menu 1. When the proximity sensor trips or sixty (60) seconds elapses, the vacuum motor shuts off for three (3) seconds to relieve vacuum in the hopper and to allow the material to dump. The BLOWBACK LED flashes...

33 Note: Press and hold the CLEAR UP key and DOWN key together simultaneously while applying power to restore all factory defaults. As the controller powers up, the screen displays in succession: • PLUS for three seconds • the software version number n.nn • the standby mode display. 4. Press the SCR...

34 Note: You can adjust the maximum vacuum time from 0 to 360 seconds. See Section 5-11, Menu 1. The MATERIAL “A” and MATERIAL “B” LEDs alternate on and off as set in Steps 4 to 6 above. This indicates the proportioning valve cycle. Example: If the percent of Material B was set at 50% in Step 4, the...

35 Install your SS/CS Series hopper loader, apply power, press the S START/STOP START/STOP key and operation begins. The hopper loader loads itself until full, then dumps and repeats, pausing only when the machine bin below it is full. The screen displays the vacuum timer while the vacuum motor is o...

36 Adjusting Proportioning On the Fly During Operation 1. While the hopper loader is operating, press the SCROLL SCROLL key until the screen displays the percent of Material B as P. nn . 2. Press the UP key or the DOWN key to change the value as needed. 3. When the percentage of Material B you want ...

37 To return to the vacuum timer screen: „ Press the SCROLL SCROLL key again. The screen reverts to the vacuum timer display. Resetting the Batch Counter To reset the batch counter to zero ( 0 ) : „ Press and hold both the CLEAR UP key and DOWN key together simultaneously any time the batch counter ...

38 5-10 Navigating Series One Plus Controller Menus You’ll always enter the menu system when the screen displays AEC on the controller screen. This screen displays at startup before you press the S S TART/S TOP START/STOP/SELECT/SET key to start the hopper loader, and displays again when you press t...

39 „ Press the S START/STOP START/STOP/SELECT/SET key. The new setting is stored in the battery-backed RAM memory. If you decide that you don’t want to modify the current setting of a parameter: „ Press the SCROLL SCROLL key to abort the change. The change is aborted and the AEC screen displays agai...

43 Note: When operating in this mode, the Er. 2 error message displays at startup or after material changes. To clear the error code and silence the alarm, if installed, press the Clear key combination by pressing and holding both the CLEAR UP key and DOWN key together simultaneously. • enable a cus...

44 Chapter 6: Series One Plus SPI Communications 6-1 SPI Network Functions The Series One Plus controller equipped with the SPI communications option lets you operate the controller on a network con-forming to Version 3.01 or later of the SPI protocol specification. When installed on an SPI network,...

46 6-3 Operating under SPI Control If you enabled the SPI function by setting the Menu 8 set value to 1 , and you press the SCROLL SCROLL key, the screen displays SPI instead of displaying vacuum time. All control is now through the SPI network, and your SS/CS Series hopper loader now operates as in...

47 Chapter 7: Maintenance 7-1 Routine Maintenance Cleaning Filters Check the condition of the filter frequently until you can determine a filter-cleaning interval. Units conveying dusty or fine materials need more frequent cleaning. Note that a clogged filter can cause the discharge flapper valve to...

48 7-2 Replacing Motor Brushes Note: Make sure that you replace motor brushes before the brush shunt touches the commutator. Replacements and spares are available from the manufacturer. SS/CS Series hopper loader vacuum motor brushes require periodic replacement. Maintain a supply of motor brushes, ...

49 Replacement and Reassembly 1. Re-attach the brush clips and the end cap after you make sure that the brush assembly is properly seated. Following steps 5 and 6 above, perform the same procedure for the opposite side. 2. Remove the armature assembly at the top portion of the hopper loader to prope...

50 Seating Motor Brushes You have two (2) options for seating motor brushes (Steps 5 to 11): Option 1 „ Run the SS/CS Series hopper loader at 50% to 75% voltage for about 30 minutes. „ Apply power from a variable transformer at the motor disconnect, not at the control box. Option 2 „ Connect two (2)...

52 Figure 12: Typical SSL/CSL 03 Series Hopper Loader - Exploded View

SSL/CSL and SSIL/CSIL Series Sight Glass Hopper Loaders 55 Figure 15: Typical SLC Series Hopper Loader Parts List, Version 2 Refer to Figure 14 on the previous page for parts location. Item Quantity Part no. Description 1 1 A0563504 CONE, WELD, 9” DIA., SSR/SSL/CSL06 1 A0563505 CONE, WELD, 9” DIA., ...

SSL/CSL and SSIL/CSIL Series Sight Glass Hopper Loaders 57 Figure 17: SSIL/CSIL Series Sight Glass Hopper Loader Parts List Refer to Figure 16 on the previous page for parts location. Item Model no. Quantit y Part no. Description SSIL/CSIL03 1 A0553717 PLATE, MACH, TOP, ALU, SRI/IL03 1. SSIL/CSIL06/...

SSL/CSL and SSIL/CSIL Series Sight Glass Hopper Loaders 60 Chapter 8: Troubleshooting SSL/CSL, SLC and SSIL/CSIL Series Hopper Loaders with Standard Series One Controllers Problem Possible cause Solution No power to control box. Plug in power cord. Check main disconnect. Power switch is off. Turn ON...

SSL/CSL and SSIL/CSIL Series Sight Glass Hopper Loaders 62 SSL/CSL, SLC, and SSIL/CSIL Series Hopper Loaders with Optional Series One Plus Controllers Problem Possible cause Solution No power to control box. Plug in power cord; check main disconnect. Power switch is off. Turn ON control box. Externa...