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Machine-Side Hopper Loaders v Table of Contents 1. General instructions......................................................................................................... 1-1 1.1. Warnings and symbols ................................................................................................

Machine-Side Hopper Loaders General instructions 1-1 1. General instructions M These instructions apply to all persons within the range of action of theequipment. These operating instructions are to be used by all persons assigned activitiesconnected with the equipment.

Machine-Side Hopper Loaders 1-2 General instructions 1.1. Warnings and symbols The following warnings and symbols are used in these operating instructions: M This symbol indicates danger to life. Fatal or serious injury is possible if thecorresponding instructions, regulations or warnings are not ob...

Machine-Side Hopper Loaders General instructions 1-3 1.2. Explanations and information Various terms are used in these operating instructions to ensure clarity. Thereforeplease note that the terms used in the text stand for the corresponding explanationslisted below.• Equipment: ”Equipment” can mean...

Machine-Side Hopper Loaders Safety instructions 2-1 2. Safety instructions M These safety instructions apply to all persons within the range of action of theequipment, and should be used by all persons assigned activities connectedwith the equipment. Please inform all persons within the range of act...

Machine-Side Hopper Loaders 2-2 Safety instructions 2.1. For your safety 2.1.1. General To prevent injury and/or damage to equipment, observe the following safety rules: • Read these operating instructions carefully before operating for the first time. Contact us should questions arise. • These oper...

Machine-Side Hopper Loaders Safety instructions 2-3 2.1.2. Assembly To prevent injury and/or damage to equipment, observe the following safety rules: • Compare the connected loads with those of the main supply. • Use care when using lifting gear, and observe any pertaining regulations. • Do not modi...

Machine-Side Hopper Loaders 2-4 Safety instructions 2.1.3. Operation To prevent injury and/or damage to equipment, observe the following safety rules: • Appoint an equipment foreman to be responsible for the equipment. • Ensure that the operating personnel are provided detailed instruction in the op...

Machine-Side Hopper Loaders Safety instructions 2-5 2.2. For the operating safety of the equipment Never change settings if the consequences are not precisely known. Use only original manufacturer-approved spare parts. Please observe the maintenance schedule. Keep record of all maintenance and repai...

Machine-Side Hopper Loaders 3-2 Transport, assembly and storage 3.1. Transport and packing M Please ensure adequate carrying capacity of the lifting equipment. The equipment passes rigorous testing in the factory and is packed carefully to avoidtransport damage. Please check packing on delivery for ...

Machine-Side Hopper Loaders Assembly instructions 4-1 4. Assembly instructions M These installation instructions are intended for persons with skills in electricaland mechanical areas due to their training, experience and receivedinstructions. Personnel using these installation instructions must be ...

Machine-Side Hopper Loaders 4-2 Assembly instructions 4.1. Unpacking The loader is insensitive to shocks and can bemounted directly onto the processing machine, ona machine hopper, a drying hopper or a dosingand blending unit. The equipment is delivered as a completeassembly. Use the following proce...

Machine-Side Hopper Loaders Assembly instructions 4-3 4.2. Installing the dump valve sensor The controller uses a dump valve sensor (A) with amagnet (B) to determine demand. When the dumpvalve is closed, indicating demand, the magnet ispushed towards the sensor. The presence of themagnet near the se...

Machine-Side Hopper Loaders 4-4 Assembly instructions 4.3. Attaching the pickup wand Use the following procedure to attach the pickup wand: 1. The pickup wand must be connected to flexible hose to allow sufficient movement. The length of the hose should not exceed 10 feet (3 meters). Push the free p...

Machine-Side Hopper Loaders Assembly instructions 4-5 4.4. Mounting Please check during assembly that the admissible bearing loads are not exceeded. Mount the loader in such a way that the outlet flap swings in a right angle to the directionof machine movement. Please check that all connecting point...

Machine-Side Hopper Loaders 4-6 Assembly instructions 4.4.1. Mounting on the processing machine A VT Series adapter is required to mount theloader on the processing machine. Two-litermodels require a VT 1.0 adapter. Five-litermodels require a VT 2.3/70 or VT 2.8/70adapter. Use the following procedur...

Machine-Side Hopper Loaders Assembly instructions 4-7 4.4.3. Mounting onto mixing hoppers with lateral inlet A VT Series adapter is required to mount theloader on a mixing hopper with a laterial inlet.Two-liter models require a VT 1.0 adapter. Five-liter models require a VT 2.3/70 or VT 2.8/70adapte...

Machine-Side Hopper Loaders 4-8 Assembly instructions 4.5. Electrical connection M The regulations of the local electrical codes must be observed. Before connection to the electricity supply, ensure that the supply voltage andthe power frequency are in accordance with the data on the nameplate of th...

Machine-Side Hopper Loaders Assembly instructions 4-9 4.7. Installation of the optional proportioning valve & Before proceeding, review the connecting diagram included with the unit. For more information, refer to the manual that shipped with the proportioningvalve. Connecting the proportioning ...

Machine-Side Hopper Loaders 4-10 Assembly instructions Connecting Material Lines: Component 1 – connected to the intake port furthest from the air cylinder (regrind) Component 2 – connected to the intake port closest to the air cylinder (virgin) Setting the ratio: When the loader motor is not runnin...

Machine-Side Hopper Loaders Functional description 5-1 5. Functional description M This functional description is intended for all operating personnel of theequipment. General knowledge of conveying systems is required to operate the equipment Ensure in each case that the operating personnel are suf...

Machine-Side Hopper Loaders 5-2 Functional description 5.1. Sequence of operation The sequence of operation is as follows: 1. Plug in the machine and move the on/off switch to the “on” position 2. All LEDs on the controller blink, and the software version is displayed on the screen. 3. A 2-second bl...

Machine-Side Hopper Loaders Operation 6-1 6. Operation M This chapter is intended for operating personnel. General knowledge of the operation of conveying systems is required toperform these tasks. Make sure you have read and understood the FunctionalDescription chapter in this manual before operati...

Machine-Side Hopper Loaders 6-2 Operation 6.1. Switching on the unit Locate the power switch on the left side of the control box and switch it to the “on”position. 6.2. Checking the flexible hose Before operating the equipment, check to make sure the suction is working: 1. Remove the pickup wand fro...

Machine-Side Hopper Loaders Operation 6-3 6.3. Setting the conveying time F Do not overfill the hopper loader & The conveying time cannot be set while the unit is in the process of conveyingmaterial. By correctly setting the conveying time, you can reduce vacuum motor wear, saveenergy, and reduc...

Machine-Side Hopper Loaders 6-4 Operation 6.4. Setting the purge time (optional) To set the purge time, press and hold the “change-over” key while using the “arrow key” to adjust the time. & The purge time that was last selected appearsin the display. The purge time can be set at 1 to 99 seconds...

Machine-Side Hopper Loaders Operation 6-5 6.5. Initial operation Metal shavings may be inside the pipe from cutting down pipes into lengths. These arepulled during the first conveying process and collected in the separator. F This material should not be used again. 6.6. Switching off the unit Locate...

Machine-Side Hopper Loaders 7-2 Troubleshooting 7.1. Alarms An alarm will be triggered if there is no material to convey or if the loader overheats. & An “E” appears in the display and an error number. And alarm will sound. F Do not restart operation until the malfunction has been corrected. The...

Machine-Side Hopper Loaders 8-2 Maintenance F Please observe the maintenance intervals. Before starting maintenance work, clean the equipment of oil, fuel orlubricants. Ensure that materials and incidentals required for operation as well as spareparts are disposed of properly and in an environmental...

Machine-Side Hopper Loaders Maintenance 8-3 8.1. Maintenance intervals Daily: Check that warning labels on the equipment are clear andreadable Clean the sieve or filter Use compressed air to blow through the sieve or filter (accordingto the accumulation of dust) Monthly: Check function of the power ...

Machine-Side Hopper Loaders 8-4 Maintenance 8.2. Servicing the loader M Disconnect the unit from main power supply by unplugging it. Depressurize all system sections of the equipment (only units with activecleaning). 8.2.1. Changing the sealing ring of the outlet flap 1. Open the toggle fasteners (A...

Machine-Side Hopper Loaders Maintenance 8-5 8.2.2. Adjusting the dump valve sensor 1. Stop the conveying cycle by disconnecting the dump valvesensor from the controller. With thedump valve sensor disabled, nodemand will be indicated, andconveying will stop. 2. Connect an ohmmeter to PINS 2 and 3 of ...

Machine-Side Hopper Loaders 8-6 Maintenance 8.2.3. Cleaning the unit 1. Open the toggle fasterner on the tension ring. 2. Tilt the turbine head upwards. 3. Remove the filter. 4. Clean the filter by means of compressed-air. 5. Clean the hopper loader by means of a vacuum cleaner. 6. Mount the filter....

Machine-Side Hopper Loaders Maintenance 8-7 Cleaning the filter cloth: 1. Open the toggle fasteners (A) and the access door (B) of the hopperloader. 2. Check the filter cloth (C) and the wire cloth (D) for material residue.Clean the filter by means ofcompressed air. 3. Close the access door (B) and ...

Machine-Side Hopper Loaders 8-8 Maintenance 8.2.4. Replacing carbon brushes at the motor The carbon brushes in the motor must be replaced after approximately 1000 hours ofoperation. The brushes can be replaced twice before the entire motor has to bereplaced. “BL” model loaders feature brushless moto...

Machine-Side Hopper Loaders Maintenance 8-9 F Verify that no cables are pinched or cut. Carbon brushes can be replaced twice. After that the turbine has to be completely replaced. & Order numbers Turbine (230 V, 1200 W): ID 83380 Carbon brushes (switching off): ID 85628 Turbine (230 V, 800 W): I...

Machine-Side Hopper Loaders 8-10 Maintenance 8.3. Taking out of service, dismantling, disposal M Only skilled personnel qualified for this work may dismantle the individualproduct modules. Parts that are under mechanical stress should be dissembled with utmost careto avoid the energy trapped in thes...

Machine-Side Hopper Loaders Technical data 9-3 Dimension Sheet Two-liter model:

Machine-Side Hopper Loaders Spare parts list 10-1 10. Spare parts list M This spare parts list is intended to be used only by trained personnel. Other persons are not permitted to modify or repair the equipment. & Wear Code: A = Wearing part, wears quickly B = Wearing part C = Spare part, reorde...

Machine-Side Hopper Loaders 10-2 Spare parts list 10.1. Parts breakdown, brush-type motor

Machine-Side Hopper Loaders Spare parts list 10-3 10.2. Parts lists, 2-liter model 10.2.1. 230 V, 50 Hz Pos. Order no. Designation Wear Code 1 37767 Turbine head complete, with turbineand controller 2 37765 Covering cap 3 18491 Sieve 4 34197 Isolation 5 37768 Support 6 85629 Turbine (800 W) D 85628 ...

Machine-Side Hopper Loaders 10-4 Spare parts list 10.2.2. 110 V, 60 Hz Pos. Order no. Designation Wear Code 1 37777 Turbine head complete, with turbineand controller 2 37765 Covering cap 3 18491 Sieve 4 34197 Isolation 5 37768 Support 6 85844 Turbine (800 W) D 84716 Carbon brushes (switching off) B ...

Machine-Side Hopper Loaders Spare parts list 10-5 10.2.3. 230 V, 50 Hz with active cleaning Pos. Order no. Designation Wear Code 1 37755 Filter with sealing A 2 37222 Basket 3 82593 Solenoid valve B 4 97745 Bush D 5 37800 Breather tube D 10.2.4. 110 V, 60 Hz with active cleaning Pos. Order no. Desig...

Machine-Side Hopper Loaders 10-6 Spare parts list 10.3. Parts list, 5-liter model 10.3.1. 230 V, 50 Hz (V66372, V66363) Pos. Order no. Designation Wear Code 1 38242 Turbine head complete, with turbineand controller 2 37765 Covering cap 3 18491 Sieve 4 34197 Isolation 5 37768 Support 6 83380 Turbine ...

Machine-Side Hopper Loaders Spare parts list 10-7 10.3.2. 110 V, 60 Hz (V66378US) Pos. Order no. Designation Wear Code 1 S39361 Turbine head complete, with turbineand controller 2 37765 Covering cap 3 18491 Sieve 4 34197 Isolation 5 37768 Support 6 82559 Turbine (1200 W) D 82552 Carbon brushes (swit...

Machine-Side Hopper Loaders 10-8 Spare parts list 10.3.3. 230 V, 50 Hz with active cleaning (V66364) Pos. Order no. Designation Wear Code 1 34179 Filter with sealing A 2 37222 Basket 3 82593 Solenoid valve B 10.3.4. 110 V, 60 Hz with active cleaning Pos. Order no. Designation Wear Code 1 34179 Filte...

Machine-Side Hopper Loaders Spare parts list 10-9 10.4. Parts breakdown and list, 5-liter model with brushless motor

Machine-Side Hopper Loaders Electrical manual 12-1 12. Electrical manual This electrical manual is intended to be used only by the manufacturer’s servicepersonnel and trained personnel authorized by the manufacturer. Other persons are not permitted to modify or repair the equipment.

Machine-Side Loaders Quick Start Guide Quick Start Guide Turning on the loader: • Locate the power switch on the left side of thecontrol box and move to the ‘ON’ position. Setting the loader convey time: • It is only possible to set the convey time when theunit is not conveying material 1. Disconnec...