Page 3 - Shipping Info
Remote Proportioning Valve ii Shipping Info Unpacking and Inspection You should inspect your granulator for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, ...
Page 4 - Table of Contents
Remote Proportioning Valve iii Table of Contents CHAPTER 1: SAFETY ................................................................ 5 1-1 How to Use This Manual ............................................................................................. 5 Safety Symbols Used in this Manual ...........
Page 6 - -1 How to Use This Manual
Remote Proportioning Valve Chapter 1: Safety 5 of 30 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your granulator. The purpose is to assist you in applying efficient, proven techniques that enhance equipment producti...
Page 8 - -1 How to Use This Manual
Remote Proportioning Valve Chapter 2: Safety 7 of 30 Chapter 2: Safety 2-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your granulator. The purpose is to assist you in applying efficient, proven techniques that enhance equipment producti...
Page 9 - -2 General Safety Information
Remote Proportioning Valve Chapter 2: Safety 8 of 30 2-2 General Safety Information These Remote Proportioning Valves (or RPVs) are designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. To avoid possible p...
Page 10 - -3 Warnings and Precautions
Remote Proportioning Valve Chapter 2: Safety 9 of 30 2-3 Warnings and Precautions The installation, operation and maintenance of this equipment is to be conducted in accordance with all applicable work and safety codes for the location where it is used. This may include, but is not limited to, OSHA,...
Page 11 - Chapter 3: Functional Description; -1 Models Covered in This Manual
Remote Proportioning Valve Chapter 3: Functional Description 10 of 30 Chapter 3: Functional Description 3-1 Models Covered in This Manual This manual offers a general reference for the installation and operation of the Remote Proportioning Valve (RPV) with control configurations A, B, C, and D. Mate...
Page 12 - Features and Components
Remote Proportioning Valve Chapter 3: Functional Description 11 of 30 3-4 Typical Features and Components The RPV is available with a variety of control choices designed to suit your particular operation. RPV-A The A model Remote Proportioning Valve is designed exclusively for use with the Autoload ...
Page 13 - Chapter 4: Installation; -1 Mounting the RPV
Remote Proportioning Valve Chapter 4: Installation 12 of 30 Chapter 4: Installation 4-1 Mounting the RPV The RPV can be mounted to a machine, on the floor, or on a wall. The optional floor stand provides installation location flexibility. The RPV can be used with more than one machine by switching h...
Page 17 - -2 Installing the RPV Controls
Remote Proportioning Valve Chapter 4: Installation 16 of 30 4-2 Installing the RPV Controls DANGER! Disconnect and lock out power before working on equipment. Do not reconnect electric power until the installation is complete, the work has been checked, and all tools are removed, and all safety devi...
Page 22 - Chapter 5: Operation; -1 Knob Box Operation
Remote Proportioning Valve Chapter 5: Operation 21 of 30 Chapter 5: Operation The RPV can be controlled by one of three different controls. See Chapter 4: Installation for installation instructions. • Knob box — Used with Autoloader hopper loaders. This control is supplied with Model RPV-A. • Stand-...
Page 23 - -2 Standalone Control Operation
Remote Proportioning Valve Chapter 5: Operation 22 of 30 5-2 Standalone Control Operation The Stand-Alone Control is provided with RPV models B and D and is used with central vacuum system operated vacuum hoppers. The Stand Alone control box has these features: Power Switch The power switch on the s...
Page 24 - -3 Hopper Loader Conversion Operation
Remote Proportioning Valve Chapter 5: Operation 23 of 30 5-3 Hopper Loader Conversion Operation The RPV-C converts 9953 and 9963 hopper loaders into proportioning hopper loaders using the controls included with existing AEC models. If you are familiar with the operation of 9955 and 9965 proportionin...
Page 25 - -4 Weight Test for Accurate Proportioning
Remote Proportioning Valve Chapter 5: Operation 24 of 30 5-4 Weight Test for Accurate Proportioning To get an accurate proportion of regrind and virgin materials, run the test described below to determine the conveying rate of your particular installation using your materials. The test will determin...
Page 26 - Chapter 6: Troubleshooting
Remote Proportioning Valve Chapter 6: Troubleshooting 25 of 30 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal trouble-shooting must be accomplished with the p...
Page 28 - Chapter 7: Appendix; Satisfaction Warranty Program; Specifications
Remote Proportioning Valve Chapter 7: Appendix 27 of 30 Chapter 7: Appendix 7-1 Customer Satisfaction Warranty Program The manufacturer warrants all equipment manufactured by it to be free from defects in workmanship and material when used under recommended conditions. The Company’s obligation is li...
Page 29 - -3 Drawings and Diagrams
Remote Proportioning Valve Chapter 7: Appendix 28 of 30 7-3 Drawings and Diagrams RPV Dimensions
Page 31 - Assistance
Remote Proportioning Valve Chapter 7: Appendix 30 of 30 7-4 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [630] 595-1060 The Parts Department is ready to provide the parts to keep your systems up and running. Our replacement parts ensure operation at design ...