Page 3 - Shipping Information
1 –Pump 9-Station Controller Chapter 1: Safety ii Shipping Information Unpacking and Inspection You should inspect your equipment for possible shipping damage. Thoroughly check the equipment for any damage that might have occurred in transit, such as broken or loose wiring and components, loose hard...
Page 5 - Table of Contents
1 –Pump 9-Station Controller Chapter 1: Safety iv Table of Contents CHAPTER 1: SAFETY ...............................................................VI 1-1 How to Use This Manual ............................................................................................ vi Safety Symbols Used in th...
Page 7 - -1 How to Use This Manual
1 –Pump 9-Station Controller Chapter 1: Safety vi Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in applying efficient, proven techniques that enhance equipment productivity...
Page 8 - PE
1 –Pump 9-Station Controller Chapter 1: Safety vii Controller Safety Tags Tag Description Tag Description Read Operation & Installation Manual High Voltage Inside Enclosure PE Protected Earth Ground Earth Ground
Page 9 - -2 Warnings and Precautions
1 –Pump 9-Station Controller Chapter 1: Safety viii 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CS...
Page 12 - Chapter 2: Functional Description; -1 Models Covered in This Manual
1 –Pump 9-Station Controller Chapter 2: Functional Description 11 of 38 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for 1-Pump, 9-Station Conveying Controllers. Model numbers are listed on the serial t...
Page 13 - -3 Standard Features
1 –Pump 9-Station Controller Chapter 2: Functional Description 12 of 38 2-3 Standard Features Mechanical Features Time-fill Capability. A station’s vacuum valve remains open for a specific period of time to allow material to be drawn in. Volume-fill Capability. The vacuum valve will close when mater...
Page 16 - Chapter 3: Installation; Mounting the Control Panel
1 –Pump 9-Station Controller Chapter 3: Installation 15 of 38 Chapter 3: Installation 3-1 Uncrating 1-Pump, 9-Station Controllers are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove the nails holding the ...
Page 29 - Chapter 4: Operation; -2 Starting and Stopping the System
1 –Pump 9-Station Controller Chapter 4: Operation 28 of 38 Chapter 4: Operation 4-1 Overview Your 1-pump, 9-station controller electrically controls valves and solenoids to convey material from a central location to individual stations as needed. The controller senses demands for material at the sta...
Page 31 - Chapter 5: Maintenance
1 –Pump 9-Station Controller Chapter 5: Maintenance 30 of 38 Chapter 5: Maintenance No Periodic maintenance is required on this unit.
Page 32 - Chapter 6: Configurable Settings; for Station Setup
1 –Pump 9-Station Controller Chapter 6: Configurable Settings 31 of 38 Chapter 6: Configurable Settings This section describes the proper setup of the 1-pump, 9-station control system parameters. These parameters are operator changeable; however, these items should require setup only during the init...
Page 33 - -2 Options for Pump Setup
1 –Pump 9-Station Controller Chapter 6: Configurable Settings 32 of 38 6-2 Options for Pump Setup The ramp time represents the amount of time it takes for the vacuum blower to come up to full speed once it has been turned on. The ramp down time represents the amount of time it takes the blower to st...
Page 34 - Chapter 7: Troubleshooting; Troubleshooting
1 –Pump 9-Station Controller Chapter 7: Troubleshooting 33 of 38 Chapter 7: Troubleshooting 7-1 General Troubleshooting Problem Possible Cause Solution The control panel is not turned on. Turn on the control panel. The external disconnect (recommended) in the dedicated circuit is open (off). Close t...
Page 36 - Chapter 8: Appendix
1 –Pump 9-Station Controller Chapter 8: Appendix 35 of 38 Chapter 8: Appendix 8-1 Warranty Unless otherwise specified, this product includes a Standard ONE YEAR PARTS AND LABOR WARRANTY. Warranty Specifications The manufacturer hereby expressly warrants all equipment manufactured by it to be free fr...
Page 37 - Components
1 –Pump 9-Station Controller Chapter 8: Appendix 36 of 38 Warranty Liabilities THE COMPANY EXPRESSLY DISCLAIMS ANY AND ALL LIABILITY FOR ANY SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES OR EXPENSES THAT RESULT FROM THE USE OF THIS PRODUCT. Some states do not allow the exclusion or limitation of spec...
Page 38 - -3 Drawings and Diagrams
1 –Pump 9-Station Controller Chapter 8: Appendix 37 of 38 8-3 Drawings and Diagrams Figure 1: 1-Pump 9 Station Controller Also, review electrical drawings supplied in the packet with the manual. 8-4 Spare Parts List Quantity Part Number Description 2 A0569870 Relay 2 A0569859 Air Grill with Filter 1...