Sterling 682.88107.00 - Manuals

Upright Portable Hot Oil TCUs Chapter 1: Safety 6 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national and local safety codes. This may include, but is not limited to OSHA, NEC, CSA,...

Upright Portable Hot Oil TCUs Chapter 1: Safety 8 Operator Responsibility The operator’s responsibility does not end with efficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations. Plant and personnel safety is some...

Upright Portable Hot Oil TCUs Chapter 1: Safety 9 • Clean the tcu and surrounding area DAILY , and inspect the machine for loose, missing or broken parts. • Shut off power to the tcu when it is not in use. Turn the switch to the OFF position, or unplug it from the power source. Maintenance Responsib...

Upright Portable Hot Oil TCUs Chapter 2: Functional Description 10 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, and maintenance instructions for portable hot oil temperature control units. Model numbers are listed on the serial tag...

Upright Portable Hot Oil TCUs Chapter 2: Functional Description 12 2-5 Feature Descriptions Immersion Heaters The fluid is heated by the specially designed three-phase low watt density electrical immersion heater, and regulated by the controller. The standard heater has a steel sheath for low watt d...

Upright Portable Hot Oil TCUs Chapter 2: Functional Description 15 Cooling (Optional) The manufacturer-designed shell and tube heat exchanger is provided as optional equipment in this unit. The design features U-tube construction and copper-nickel tubes for durability and optimal heat transfer. The ...

Upright Portable Hot Oil TCUs Chapter 3: Installation 17 Chapter 3: Installation 3-1 Uncrating the Equipment Portable hot oil temperature control units are shipped mounted on a skid, enclosed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid. Note: Remove ...

Upright Portable Hot Oil TCUs Chapter 3: Installation 18 3-3 Electrical Connections These units are designed for three-phase voltage operation. Refer to the unit nameplate for proper voltage and amperage requirements, and make sure your electrical service conforms. Check the unit nameplate for corre...

Upright Portable Hot Oil TCUs Chapter 3: Installation 19 3-4 Setup Procedures This section provides the procedures necessary for configuring your portable hot oil temperature control unit. Configuration of your TCU includes connecting cooling, process and vent piping. We recommend that you carry out...

Upright Portable Hot Oil TCUs Chapter 3: Installation 20 Connecting Process Piping When connecting process piping, ensure that the Cautions listed below are observed and followed: Caution! • Hoses, valves and other components in your process must be able to withstand Upright unit maximum temperature...

Upright Portable Hot Oil TCUs Chapter 3: Installation 21 Figure 1: Upright Unit Piping Setup Connect the TO PROCESS hookup to the entrance of the process and the FROM PROCESS hookup to the exit of the process. Connect the COOLING WATER SUPPLY to your plant water supply. Connect the COOLING WATER DRA...

Upright Portable Hot Oil TCUs Chapter 4: Operation 24 Chapter 4: Operation 4-1 Start-up 1. Push the PUMP START button to start the pump. 2. When the unit has built at least five (5) psi (34.5 kPa) of pressure, wait two (2) minutes, then select a set point of 100°F (38ºC) and switch the unit into AUT...

Upright Portable Hot Oil TCUs Chapter 4: Operation 25 Identifying Control Panel Switches This section lists the descriptions and functions of the control panel switches. These switches control the operation of the unit. Figure 4: Control Panel Switches Pump Start. Press the START button to start the...

Upright Portable Hot Oil TCUs Chapter 4: Operation 26 Mode Select. With the pump running, you can select the AUTO position or the Maintained (manual cooling) position with the Mode Select switch. Select AUTO mode to energize the controller, permitting it to monitor and control the process. The switc...

Upright Portable Hot Oil TCUs Chapter 4: Operation 28 High Level Indicator Light (Optional). The High Level indicator light illuminates when the heat transfer fluid level in the reservoir tank is too high. Carefully remove just enough fluid so this indicator light shuts off. Low Level Indicator Ligh...

Upright Portable Hot Oil TCUs Chapter 5: Maintenance 30 Chapter 5: Maintenance 5-1 Maintenance Schedule The checklist below contains a list of items which should be inspected and/or replaced to keep your Portable Hot Oil TCU operating at peak efficiency. Perform each inspection at the regular interv...

Upright Portable Hot Oil TCUs Chapter 5: Maintenance 31 5-2 Preventative Maintenance WARNING! Make sure that your maintenance technicians comply with lock-out/tag-out procedures during any servicing or maintenance of this unit and related equipment, per OSHA article ART 1910.147. Before you begin se...

Upright Portable Hot Oil TCUs Chapter 5: Maintenance 32 Adjusting End Clearance After long periods of service, the running clearance between the end of the rotor teeth and head may be increased from wear. The pump may lose some capacity of pressure as a result. If you reset the end clearance, pump p...

Upright Portable Hot Oil TCUs Chapter 5: Maintenance 33 Maintaining the Pump Disassembling the Pump WARNING! Before opening the pump chamber: • Make sure that any pressure in the chamber has been completely vented! • Make sure that the motor cannot be inadvertently started while you work on the pump...

Upright Portable Hot Oil TCUs Chapter 5: Maintenance 34 Pump Assembly The seal used in this pump is simple to install. If you take care during installation, good performance will result. The principle of the mechanical seal is to make contact between the rotary and stationary members. These parts ar...

Upright Portable Hot Oil TCUs Chapter 6: Troubleshooting 36 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components. All normal trouble-shooting must be accomplished with the powe...

Upright Portable Hot Oil TCUs Chapter 7: Appendix 39 Chapter 7: Appendix 7-1 Optional Components The following is a list of options which your portable hot oil tcu may have been equipped with: • Drain valve • Hour meter; measures total pump run time hours • General fault visual alarm • Autovent sequ...

Upright Portable Hot Oil TCUs Chapter 7: Appendix 40 7-2 Technical Specifications Annex B Information The following design information is provided for your reference: 1. No modifications are allowed to this equipment that could alter the CE compliance 2. Ambient temperature: 40 degrees Celsius – Max...

Upright Portable Hot Oil TCUs Chapter 7: Appendix 41 Figure 6: Upright Series Hot Oil Portable Temperature Control Unit Upright Series Temperature Control Unit Specifications Upright- Model number 1 1.5 2 3 12 kW heater 17 18 19 20 18 kW heater 25 26 27 28 24 kW heater 32 33 34 35 36 kW heater 47 48...

Upright Portable Hot Oil TCUs Chapter 7: Appendix 42 7-3 Drawings and Diagrams Figure 7: 18-24 GPM Pump Construction 075-00370-02

Upright Portable Hot Oil TCUs Chapter 7: Appendix 43 Figure 8: Thrust Bearing Assembly

Upright Portable Hot Oil TCUs Chapter 7: Appendix 44 Figure 9: Belt Tensioning Instructions

Upright Portable Hot Oil TCUs Chapter 7: Appendix 45 7-4 Spare Parts List Immersion Heaters Part number Description 722-00138-07 HTR, IMM, 12 KW, 208 V, 3”, 6 ELE 722-00138-08 HTR, IMM, 12 KW, 240 V, 3”, 6 ELE 722-00138-09 HTR, IMM, 12 KW, 380 V, 3”, 6 ELE 722-00138-10 HTR, IMM, 12 KW, 415 V, 3”, 6 ...

Upright Portable Hot Oil TCUs Chapter 7: Appendix 48 7-5 Returned Material Policy Credit Returns Prior to the return of any material authorization must be given by the manufacturer. A RMA number will be assigned for the equipment to be returned. Reason for requesting the return must be given. ALL re...

Upright Portable Hot Oil TCUs Chapter 7: Appendix 49 7-7 TCU Identification (Serial Number) Tag (Located on back of TCU) Company Logo XXX Series TCU Model Number XXX-030 Max Heating/Cooling Capacity HR 460V Serial Number 060701R 1 Ǿ Date of Manufacture 06/2003 4.5A Over-current Protection Device (s)...