Page 2 - IMPORTANT SAFETY INSTRUCTIONS; PROTECTION FOR CHILDREN
IMPORTANT SAFETY INSTRUCTIONS WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in serious injury or death to the operator or other persons. The ...
Page 3 - PREPARATION
3 IMPORTANT SAFETY INSTRUCTIONS PREPARATION (Continued From Previous Page) 11. Protect yourself when mowing and wear appropriate clothing including safety glasses, long pants, ear protection, hardhat and substantial footwear with good traction. Long hair, loose clothing or jewelry may get tangled in...
Page 4 - MAINTENANCE
4 IMPORTANT SAFETY INSTRUCTIONS MAINTENANCE 1. Shut off fuel while storing or transporting. DO NOT store machine or fuel container inside where fumes may reach an open flame, spark or pilot light such as in a water heater, furnace, clothes dryer or other gas appliance. Allow engine to cool before st...
Page 5 - TABLE OF CONTENTS
5 TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS .................................................................................. 2-4 TABLE OF CONTENTS ............................................................................................................... 5 SECTION 1 - FAMILIARIZATION ......
Page 6 - SECTION 1 - FAMILIARIZATION
6 SECTION 1 - FAMILIARIZATION FIGURE 1.1 1.1 INTRODUCTION This manual has been prepared for the operator’s of the SNAPPER PRO GEAR WALK BEHIND MOWER. Its purpose, aside from recommending standard operating procedures and routine service requirements, is to promote SAFETY through the use of accepted ...
Page 7 - SECTION 2 - SAFETY MESSAGES AND SYMBOLS
7 SECTION 2 - SAFETY MESSAGES AND SYMBOLS BLADE SWITCH BLADES ENGAGED“ON” KEYSWITCH ENGINE “STOP” ENGINE “RUN” BLADES DISENGAGED“OFF” LEFT TRACTION LEVER SQUEEZE FOR LEFT TURN RIGHT TRACTION LEVER SQUEEZE FOR RIGHT TURN ENGINE SPEED SLOW FAST CHOKE DANGER! ROTATING BLADES KEEP CHILDREN AND OTHERS OU...
Page 9 - SECTION 2 - CONTROLS; WARNING
9 SECTION 2 - CONTROLS FIGURE 2.1 WARNING To avoid sudden and unexpected turning, both Traction Levers must be moved the same way when stopping or starting machine motion. BLADE CLUTCH SWITCH KEY SWITCH SHOWN IN “STOP” POSITION OPERATOR’S PRESENCE CONTROL (OPC) RIGHT HAND TRACTION LEVER TRACTION LOC...
Page 10 - SECTION 3 - OPERATING INSTRUCTIONS; STOPPING MACHINE; SAFETY INTERLOCK SYSTEM CHECKS
10 SECTION 3 - OPERATING INSTRUCTIONS WARNING DO NOT allow operation of the machine by untrained personnel. 3.1 BEFORE OPERATING Be thoroughly familiar with all controls and how to use them before operating the machine. Know beforehand how to STOP the Traction Wheel Drives, Mower Blades and Engine i...
Page 14 - TRACTION LOCK OPERATION -
14 SECTION 3 - OPERATING INSTRUCTIONS WARNING Brakes require maintenance. Inspect for proper operation before operating machine. Refer to Section “ADJUSTMENTS, STEERING AND BRAKES”. 3.7 TRACTION LOCK OPERATION - 3.7.1 TO LOCK 1. Simultaneously squeeze both Traction Levers toward the handle, to stop ...
Page 15 - ADJUSTING CASTER WHEELS; ADJUSTING BLADE ON CUTTER
15 SECTION 3 - OPERATING INSTRUCTIONS 3.10 CUTTING HEIGHT ADJUSTMENT (Fixed Decks) Mower has three methods of adjusting cutting height: 1. Moving position of BLADE on cutter spindle shaft. 2. Moving position of CASTER WHEEL on support. 3. Moving position of MOWER DECK on power unit. WARNING DO NOT a...
Page 17 - SECTION 4 - TROUBLESHOOTING; ENGINE TROUBLESHOOTING; MOWER TROUBLESHOOTING
17 SECTION 4 - TROUBLESHOOTING ENGINE TROUBLESHOOTING SYMPTOM PROBLEM SOLUTION Engine ....................Key OFF. .............................................................................................. Turn Key to Run. does not .................Fuel Tank empty. .................................
Page 18 - TRANSMISSION TROUBLESHOOTING; SERVICE & LUBRICATION
18 SECTION 4 - TROUBLESHOOTING MOWER TROUBLESHOOTING (Continued) SYMPTOM PROBLEM SOLUTION Mower not .......................................Broken or slipping Blade Belt....................................... Replace Belt. cutting full ......................................Dull, Damaged or Worn Blade...
Page 19 - SECTION 5 - ADJUSTMENTS
19 SECTION 5 - ADJUSTMENTS 5.1 STEERING/BRAKES If machine is not as responsive as desired when either Traction Lever is squeezed, one or both brakes should be adjusted as follows: 1. Operate mower on level terrain with Transmission Shift Lever in No. 1 position. Determine which brake requires adjust...
Page 20 - TRANSMISSION SHIFT LEVER
20 SECTION 5 - ADJUSTMENTS 5.3 HANDLE HEIGHT The operator handle can be adjusted for operator comfort as follows: 1. Loosen the upper carriage bolt and nut on both sides of handlebar. See Figure 5.4. 2. Remove lower carriage bolt and nut on both sides of handlebar. 3. Raise or lower handlebar to des...
Page 21 - SECTION 6 - POWER UNIT SERVICE
21 SECTION 6 - POWER UNIT SERVICE 6.1 REPLACEMENT PARTS To retain the quality of your mower, use Genuine SNAPPER Replacement Parts only! Contact your local SNAPPER dealer for parts and service assistance. For the correct part or information for your mower, always mention Model and Serial Number of P...
Page 22 - SECTION 7 - MOWER ATTACHMENT SERVICE; BELT; REPLACEMENT
22 SECTION 7 - MOWER ATTACHMENT SERVICE 7.1 TRANSMISSION BELT REMOVAL/REPLACEMENT WARNING DO NOT attempt any maintenance, adjustments or service with the engine running. Stop engine. Stop blades. Lock Traction Levers. Remove key. Disconnect spark plug wires from spark plugs and secure wires away fro...
Page 23 - CUTTING BLADE SERVICE
23 SECTION 7 - MOWER ATTACHMENT SERVICE 7.4 CUTTING BLADE SERVICE Check blades after each use for signs of excessive wear and damage. See Figure 7.4 for blade wear limits. FIGURE 7.4 1. Use the following chart for ordering replacement Blades for the 36” & 48” Mowing Decks. STANDARD REPLACEMENT B...
Page 25 - ELECTRICAL
25 ELECTRICAL FIGURE 7.9 KEY WITH COVER KEYSWITCH BLADE CLUTCH SWITCH OPC SWITCH (PISTOL GRIP MODELS ONLY) CONNECTOR NOTCH 15 AMP FUSE TO TRANSMISSION SWITCH MAIN WIRE HARNESS OPC SWITCH (PISTOL GRIP MODELS) KAWASAKI ENGINE ONLY KAWASAKI MODULE KAWASAKI PIGTAIL KAWASAKI CAPACITOR TO MAIN HARNESS GRO...
Page 27 - YEAR LIMITED WARRANTY
27 2 YEAR LIMITED WARRANTY For two (2) years from purchase date for the original purchaser's use, SNAPPER , through any authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon examination by the factory at McDonough, Georgia, to be def...
Page 28 - SNAPPER PRODUCT REGISTRATION FORM; IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS; (Complete the following information on your Snapper purchase); Eastern Standard Time
28 SNAPPER PRODUCT REGISTRATION FORM IMPORTANT: KEEP THIS INFORMATION FOR YOUR PERSONAL RECORDS (Complete the following information on your Snapper purchase) Model Number __________________________________________________________ Serial Number ________________________________________________________...
Page 29 - PRIMARY MAINTENANCE
Page 33 - NOTES
Page 35 - Safety Instructions and Operator’s Manual for; IMPORTANT
35 Safety Instructions and Operator’s Manual for PRO GEAR EXPRESS MID-SIZE WALK BEHIND MOWERS SERIES 1 IMPORTANT Snapper products are built using engines that meet or exceed all applicable emissions requirements on the date manufactured. The labels on those engines contain very important emissions i...