Page 2 - Table of Contents
1 Initial Collector Assembly Assemble Catcher Bags ................................13 Install Cover ...................................................13 Removing & Re-attaching the Triple Catcher Removing the Grass Catcher ........................14 Reattaching the Grass Catcher ..................
Page 3 - SAFETY DECALS; GENERAL WARNINGS; ATTACHMENT DECALS
2 Safety Rules& Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control ofunit, severe personal injury or death to you, or bystanders, or damage to property or equipment. The trian-gle in text signifies important cautions or warnin...
Page 4 - General; WARNING; REQUIRED ACCESSORIES; AFTER OPERATION; STORING THE GRASS CATCHER
3 BEFORE OPERATION Clear the lawn of all sticks, stones, wire and other debriswhich may be caught or thrown by the mower blades. Check grass condition. If wet, wait until later in the day.If grass is wet, the grass catcher is likely to becomeplugged. For efficient bagging, air circulation under them...
Page 6 - Initial Turbo Installation; Install Deflector Hinge Assembly; Install Discharge Baffle; TURBO INSTALLATION; Deflector Removal
Initial Turbo Installation 5 Install Deflector Hinge Assembly 1. Remove the bolts (A, Figure 2) securing the RH arbor cover, then remove the cover from the deck. Discardthe cover and bolts (A). 2. Remove and discard the plastic plugs from the deck at the locations used by bolts (F & B, Figure 5)...
Page 7 - Install Deflector
Initial Turbo Installation 6 Install Deflector 1. See Figure 6. Drill four 13/64” holes from the bottom of the deflector at the pre-molded drill points (A, bot-tom of deflector). 2. Attach the deflector to the support rod wire-form using four #10-14 x 3/4 truss head screws and nylocknuts. A C B Figu...
Page 8 - Install Idler Assembly & Belt Cover
Initial Turbo Installation 7 Install Idler Assembly & Belt Cover 1. See Figure 9. Remove and discard the two taptite screws from locations (E). 2. Insert two 5/16-18 x 7/8 capscrews (C) through the mower deck and arbor. Tighten the capscrews. 3. Mount the idler pulley assembly (A) to the deck us...
Page 9 - Install Belt Cover Plate; Install Turbo Belt; Install Mounting Bracket
Initial Turbo Installation 8 Install Belt Cover Plate 1. Attach the belt cover plate (B, Figure 13 & 14) to the support bracket (E) using a 5/16-18 x 1 capscrew (C),washer (D) and nylock nut (F). NOTE: This cover plate must be able to pivot on thesupport bracket. Different belt covers are requir...
Page 10 - CAUTION; Install Turbo Drive Belt; Secure Belt Cover
Initial Turbo Installation 9 Mower DeckArbor Pulley Mower DeckTurbo Drive Pulley Turbo Drive Pulley Idler Pulleys To Slacken Belt CAUTION Before you begin operating the unit with theTurbo attached, be certain you have read all ofthe safety and operational information on the lastpage of this instruct...
Page 11 - Counter Balance Installation; Front Weight Carrier Installation
Initial Counter Balance & WeightCarrier Installation 10 Figure 1. Counter Balance Installation Figure 2. Front Weight Carrier InstallationA. Washer, 5/16 E. Clips, Safety B. Capscrew, 5/16-18 x 1 F. Carrier, Weight C. Locknut, 5/16-18 G. Holes D. Rod B D A L F G H K I J E C M A. Rear Deck Lift L...
Page 12 - Installation; HITCH & TUBE INSTALLATION; Install Hitch Plate and Back Plate
Initiai Hitch & Tube Installation 11 Figure 1. Install Hitch PlateA. Hitch Plate D. Locknuts, 1/2-13 B. Heat Shield E. Upper & Lower C. Capscrews Hex, Bumper 1/2-13 x 1-1/4 F. Exisitng Holes Figure 3. Install Back PlateA. Back Plate and Support C. Hitch PlateB. Hair Pin D. Rod B A D C Figure...
Page 13 - Initial Hitch & Tube Installation; Assemble Tubes & Deflector
Initial Hitch & Tube Installation 12 Figure 4. Assemble Tubes & Deflector A B G D H K F M L E C A. DeflectorB. Back PlateC. Capscrew, 5/16-18 x 1 D. SocketE. Washer, 5/16F. Locknut, 5/16-18G. Upper Tube H. Middle TubeI. Lower Tube J. WasherK. Capscrew, #10-32 x 1/2 L. Nut, #10-32M. ClipN. Ho...
Page 14 - COLLECTOR ASSEMBLY; Assemble Catcher Bags
Initial Collector Assembly 13 COLLECTOR ASSEMBLY Assemble Catcher Bags 1. See Figure 1. Insert the wire hoop (H) through the cloth bag (B). 2. Install the clamp (E) and hanger bracket (D). Secure with two 5/16-18 x 3/4 carriage bolts (C), lockwashers(G) and nuts (F). Install Cover 1. See Figure 2. H...
Page 15 - Removing the Grass Catcher & tubes
Removing & Re-attaching GrassCatcher 14 REMOVING & RE-ATTACHING THEGRASS CATCHER Removing the Grass Catcher & tubes 1. Remove the hair pin clips (D, Figure 1) and hinge pins (B) and remove the cover (A). 2. Remove the bags (A, Figure 2) by lifting them off their hooks. Empty any grass ou...
Page 16 - Removing and Re-attaching Grass Catcher; Re-attaching the Grass Catcher
Removing and Re-attaching Grass Catcher 15 Figure 8. Install HInge PinsA. Cover C. Hinge B. Hinge Pin D. Hair Pin Clip A B C D Figure 7. Install CoverA. Cover C. Hinges B. Bags A C B Figure 6. BagsA. BagsB. Back Plate A Re-attaching the Grass Catcher 1. Set the back plate and support (A, Figure 5) o...
Page 17 - FRONT WEIGHT CARRIER GROUP
FRONT WEIGHT CARRIER GROUP Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 4
Page 19 - TRIPLE CATCHER GROUP
TRIPLE CATCHER GROUP Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 6
Page 23 - TURBO MOUNTING GROUP
TURBO MOUNTING GROUP Manual No. 1694499 CLEAN SWEEP TRIPLE CATCHER SERIES 0 10
Page 27 - Torque Specification Chart; Hardware Identification & Torque Specifications; Wrench & Fastener Size Guide
16 Torque Specification Chart FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) HardwareGrade SAE Grade 2 SAE Grade 5 SAE Grade 8 Size Of in/lbs in/lbs in/lbs Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm. 8-32 19 2.1 30 3.4 41 4.6 8-36 20 2.3 31 3.5 43 4.9 10-24 27 3.1 43 4.9 60 6.8 10-32 31 3.5 49 5.5 68...