SMC HRG015-W - Manuals

HRX-OM-J049-A Chapter 1 Safety Instructions HRG010-W HRG015-W 1.1 Before Using this Unit 1st edition : Aug. 2006 Rev. A: May. 2007 1-1 Chapter 1 Safety Instructions 1.1 Before Using this Unit z This chapter describes the safety-related items that users should be aware of upon handling this unit. z T...

HRX-OM-J049-A Chapter 1 Safety Instructions 1.2 Danger, Warning and Caution HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-2 1.2 Danger, Warning and Caution 1.2.1 Level of risk This unit is designed with the safety of workers and the prevention of system damage. This manual classifies...

HRX-OM-J049-A Chapter 1 Safety Instructions HRG010-W HRG015-W 1.2 Danger, Warning and Caution 1st edition : Aug. 2006 Rev. A: May. 2007 1-3 1.2.3 Symbols This manual provides the following symbols in addition to “Danger”, “Warning”, and “Caution” to present the warning details in easy-to-understand ...

HRX-OM-J049-A Chapter 1 Safety Instructions 1.3 Hazard Warning Label HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-4 1.3 Hazard Warning Label The hazard warning labels indicate where potential hazards are present during unit operation and maintenance. The hazard warning labels are in...

HRX-OM-J049-A Chapter 1 Safety Instructions HRG010-W HRG015-W 1.3 Hazard Warning Label 1st edition : Aug. 2006 Rev. A: May. 2007 1-5 1.3.2 Type of hazard warning labels „ Warning label on the front panel Fig. 1-1 Warning Label on the Front Panel „ Warning label for high voltage Fig. 1-2 Warning Labe...

HRX-OM-J049-A Chapter 1 Safety Instructions 1.4 Model label HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-6 1.3.3 Location of hazard warning label Fig. 1-3 Location of Hazard Warning Label 1.4 Model label Check the model no. described on the label. Fig. 1-4 Location of Model Label Fr...

HRX-OM-J049-A Chapter 1 Safety Instructions HRG010-W HRG015-W 1.5 Safety Measures 1st edition : Aug. 2006 Rev. A: May. 2007 1-7 1.5 Safety Measures 1.5.1 Safety Precautions While this system is protected by various safety measures, the following basic safety precautions should be observed to assure ...

HRX-OM-J049-A Chapter 1 Safety Instructions 1.5 Safety Measures HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-8 1.5.2 Protective equipment This manual defines protective equipment according to work type. Wear proper protective equipment as shown below, according to work type. „ For s...

HRX-OM-J049-A Chapter 1 Safety Instructions HRG010-W HRG015-W 1.6 Emergency Measures 1st edition : Aug. 2006 Rev. A: May. 2007 1-9 1.6 Emergency Measures Press the [OFF] switch on the control panel located on the front of the thermo cooler only if the need to shut off the power arises due to emergen...

HRX-OM-J049-A Chapter 1 Safety Instructions 1.7 Disposition of Waste HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 1-10 1.7 Disposition of Waste 1.7.1 Recovery of refrigerant and compressor oil The unit belongs to Class 1 in the “Fluorocarbon Recovery and Destruction Law” and uses freo...

HRX-OM-J049-A Chapter 1 Safety Instructions HRG010-W HRG015-W 1.8 Material Safety Data Sheet (MSDS) 1st edition : Aug. 2006 Rev. A: May. 2007 1-11 1.7.2 Circulating fluid disposal As to the disposal of a circulating fluid (ethylene glycol solution), consign the specialized industrial waste disposal ...

HRX-OM-J049-A Chapter 2 Appearance and Each Section HRG010-W HRG015-W 2.1 Appearance 1st edition : Aug. 2006 Rev. A: May. 2007 2-1 Chapter 2 Appearance and Each Section 2.1 Appearance Fig. 2-1 Appearance of HRG010-W Fig. 2-2 Appearance of HRG015-W Front Right Back Top Left Front Right Back Top Left

HRX-OM-J049-A Chapter 2 Appearance and Each Section 2.2 Name of Each Section HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 2-2 2.2 Name of Each Section 2.2.1 HRG010-W Fig. 2-3 Name of Each Section (HRG010-W) Top Front Left Right 4-Ø13 (For anchor bolt) Tank drain port Rc1/2 (plugged) V...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.1 Transport 1st edition : Aug. 2006 Rev. A: May. 2007 3-1 Chapter 3 Transport and Installation 3.1 Transport The unit is heavy and poses potential danger at transportation. To prevent damage to the unit, be sure to follow the ins...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.1 Transport HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-2 3.1.1 Transporting with forklift and unit lifting Fig. 3-2 Forklift Insertion Position and Unit Lifting Min. 60° Forklift insertion side Forklift insertion side Front Lift...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.1 Transport 1st edition : Aug. 2006 Rev. A: May. 2007 3-3 3.1.2 Transporting with caster „ HRG010-W-A / HRG015-W-A (caster-mounted option) 1. Push the corners of this unit with the adjusters uplifted. The unit becomes disengaged ...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.2 Installation HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-4 3.2 Installation 3.2.1 Installation conditions Do not use or store the unit in the following environments. Potential unit malfunction and damage may occur if disregarde...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.2 Installation 1st edition : Aug. 2006 Rev. A: May. 2007 3-5 3.2.2 Installation location „ Required water sources Table 3-1 Heat Discharge and Required Quantity of Facility Water (HRG010-W, HRG015-W) Model Heat discharge (kW) Fac...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.2 Installation HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-6 3.2.3 Installation location and maintenance work area Installation with maintenance space is recommended. (See Fig. 3-4) Fig. 3-4 Recommended Installation Location Ensu...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.2 Installation 1st edition : Aug. 2006 Rev. A: May. 2007 3-7 3.2.4 Installation z Keep the unit away from vibration. Install the unit on a flat and stable surface. z Refer to “7.3 Outline Dimensions” for the dimensions of the uni...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.2 Installation 1st edition : Aug. 2006 Rev. A: May. 2007 3-9 3.2.5 Electrical wiring „ Power supply cable and GFCI breaker Select a cable for power supply and GFCI breaker corresponding to the model no. provided in the following ...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.2 Installation HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-10 „ How to conduct wiring 1. Undo the screws (6 pcs.) and take off the front panel. 2. Connect the power supply cable and signal cable as shown in the figure. Fig. 3-7 R...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.2 Installation 1st edition : Aug. 2006 Rev. A: May. 2007 3-11 „ Electrical wiring diagram • HRG010-W z Fig. 3-9 Electrical Wiring Diagram (HRG010-W) • HRG015-W Fig. 3-10 Electrical Wiring Diagram (HRG015-W) z Prepare cables for t...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.2 Installation HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-12 „ Procedures for communication cable wiring installation (RS485) HRG010-W-C / HRG015-W-C (communication feature-laden option) The communication cables are to adhere to...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.2 Installation 1st edition : Aug. 2006 Rev. A: May. 2007 3-13 Pipe coupling hole Sealant Fig. 3-12 Tightening of Pipe 3.2.6 Piping „ Pipe diameter Table 3-5 Pipe diameter Diameter Pipe HRG010-W HRG015-W Recommended tightening tor...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.2 Installation HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-14 „ Recommended piping installation Table 3-6 Recommended Piping Installation Size No. Name HRG010-W HRG015-W 1 Valve Rc1/2 Rc3/4 2 Y-shaped strainer Rc1/2 Rc3/4 3 Press...

HRX-OM-J049-A Chapter 3 Transport and Installation HRG010-W HRG015-W 3.2 Installation 1st edition : Aug. 2006 Rev. A: May. 2007 3-15 3.2.7 Supply of circulating fluid 1. Open the supply valve laid with pipes. The fluid supply takes place with the use of the ball tap housed in the tank and stops auto...

HRX-OM-J049-A Chapter 3 Transport and Installation 3.2 Installation HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 3-16 3.2.8 Reinstallation of unit When the unit is transferred to and reinstalled in a different place after operation at the original place (including trial run), perform ...

HRX-OM-J049-A Chapter 4 Startup and Shutdown HRG010-W HRG015-W 4.1 Pre-check 1st edition : Aug. 2006 Rev. A: May. 2007 4-1 Chapter 4 Startup and Shutdown 4.1 Pre-check Check the following items before starting up the unit. 4.1.1 Installation condition z Make sure the unit is installed horizontally. ...

HRX-OM-J049-A Chapter 4 Startup and Shutdown 4.2 Preparation for startup HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 4-2 4.2 Preparation for startup 4.2.1 Power supply 1. Supply the power. The following conditions are observed on the control panel upon power-ON. z After 4-sec display...

HRX-OM-J049-A Chapter 4 Startup and Shutdown HRG010-W HRG015-W 4.2 Preparation for startup 1st edition : Aug. 2006 Rev. A: May. 2007 4-3 4.2.3 Additional water supply „ [TS] switch (pump manual operation switch) This unit has the [TS] switch (pump manual operation switch) to purge air from the circu...

HRX-OM-J049-A Chapter 4 Startup and Shutdown 4.3 Unit Startup and Shutdown HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 4-4 4.3 Unit Startup and Shutdown 4.3.1 Starting the unit 1. Press the [ON] switch on the control panel. The unit starts operating and regulates the circulating flui...

HRX-OM-J049-A Chapter 4 Startup and Shutdown HRG010-W HRG015-W 4.4 Check at startup 1st edition : Aug. 2006 Rev. A: May. 2007 4-5 4.4 Check at startup Check the following items at startup of the unit. z No leak from circulating fluid piping z No circulating fluid flowing out of the overflow outlet a...

HRX-OM-J049-A Chapter 5 Error Message and Troubleshooting HRG010-W HRG015-W 5.3 Alarm Reset (Alarm Lamp OFF) 1st edition : Aug. 2006 Rev. A: May. 2007 5-3 5.3 Alarm Reset (Alarm Lamp OFF) „ Error check 1. Check the alarm number currently activated, and eliminate the error cause (see Table 5-2). Adju...

HRX-OM-J049-A Chapter 5 Error Message and Troubleshooting HRG010-W HRG015-W 5.3 Alarm Reset (Alarm Lamp OFF) 1st edition : Aug. 2006 Rev. A: May. 2007 5-5 3. Press the Reset switch [RS] (yellow button) on the control panel and make sure that the alarm lamp goes out. Fig. 5-4 Location of Reset Switch...

HRX-OM-J049-A Chapter 5 Error Message and Troubleshooting 5.4 Recovery from Power Failure (POWER Lamp ON) HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 5-6 5.4 Recovery from Power Failure (POWER Lamp ON) „ Power error check 1. Request an expert engineer to eliminate the cause of a powe...

HRX-OM-J049-A Chapter 5 Error Message and Troubleshooting 5.4 Recovery from Power Failure (POWER Lamp ON) HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 5-8 2. Check the earth leakage breaker on the electrical board of the electrical unit. Fig. 5-8 Location of Earth Leakage Breaker (Opt...

HRX-OM-J049-A Chapter 6 Unit Maintenance HRG010-W HRG015-W 6.1 Control of Water Quality 1st edition : Aug. 2006 Rev. A: May. 2007 6-1 Chapter 6 Unit Maintenance 6.1 Control of Water Quality Table 6-1 Water quality standards for fresh water (tap water) Substances Facility water spec. Circulating flui...

HRX-OM-J049-A Chapter 6 Unit Maintenance 6.2 Inspection and Cleaning HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 6-2 6.2 Inspection and Cleaning Always mount the panel back onto the unit after removing the panel for inspection or cleaning. Failure to close or re-attach the panel may ...

HRX-OM-J049-A Chapter 6 Unit Maintenance HRG010-W HRG015-W 6.2 Inspection and Cleaning 1st edition : Aug. 2006 Rev. A: May. 2007 6-3 6.2.1 Daily inspection Perform daily inspection of the items listed in the Table 6-2. If the check finds any abnormal event, stop system operation and turn off the mai...

HRX-OM-J049-A Chapter 6 Unit Maintenance 6.2 Inspection and Cleaning HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 6-4 6.2.2 Quarterly inspection „ Replacement of circulating fluid z Periodic replacement of circulating fluid (fresh water) Potential algae growth or aqueous corrosion may...

HRX-OM-J049-A Chapter 6 Unit Maintenance HRG010-W HRG015-W 6.2 Inspection and Cleaning 1st edition : Aug. 2006 Rev. A: May. 2007 6-5 6.2.4 Check during wintertime „ Antifreeze of circulating fluid This unit is resistant to freezing of the circulating fluid during wintertime and nighttime. Ensure the...

HRX-OM-J049-A Chapter 6 Unit Maintenance 6.3 Consumables HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 6-6 6.3 Consumables Replace the following parts in response to the level of wearing out at inspection. Table 6-3 Consumables Part number Part Qty. Remarks HRG-S0034 Mechanical seal se...

HRX-OM-J049-A Chapter 7 Documents HRG010-W HRG015-W 7.1 Standard Specifications 1st edition : Aug. 2006 Rev. A: May. 2007 7-1 Chapter 7 Documents 7.1 Standard Specifications Table 7-1 Standard Specifications (1/2) Item HRG010-W HRG015-W Rated ambient temp. 32 ° C (5 to 40 ° C) In st alla tio n Opera...

HRX-OM-J049-A Chapter 7 Documents HRG010-W HRG015-W 7.2 Optional Specifications 1st edition : Aug. 2006 Rev. A: May. 2007 7-3 7.2 Optional Specifications „ Caster Table 7-2 Caster with Brake Specifications Item For HRG010-W-A, HRG015-W-A Wheel diameter 63mm Turning radius of the caster 59mm (single)...

HRX-OM-J049-A Chapter 7 Documents 7.3 Outline Dimensions HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 7-4 7.3 Outline Dimensions 7.3.1 HRG010-W, HRG010-W-B, HRG010-W-C, HRG010-W-BC HRG015-W, HRG015-W-B, HRG015-W-C, HRG015-W-BC Fig. 7-1 Outline Dimensions 7.3.2 HRG010-W-A □ , HRG015-W-...

HRX-OM-J049-A Chapter 7 Documents HRG010-W HRG015-W 7.4 Electric Circuit 1st edition : Aug. 2006 Rev. A: May. 2007 7-5 7.4 Electric Circuit 7.4.1 HRG010-W, HRG015-W Fig. 7-3 Electric Circuit (HRG010-W, HRG015-W)

HRX-OM-J049-A Chapter 7 Documents 7.6 Daily Inspection Sheet HRG010-W HRG015-W 1st edition : Aug. 2006 Rev. A: May. 2007 7-8 7.6 Daily Inspection Sheet                                                                       To c onf irm dai ly in sp ec tion it em s o n t he Therm o Cool er , S ee “ Ta...

Product Warranty 1. Warranty If a failure is observed in our Thermo Cooler, repair shall be provided in accordance with the warranty period and preconditions defined below at SMC’s option. Repair involves the inspection and/or replacement and/or modification of a defective part. Removed parts shall ...